Ez5의 3D 프레스 금형 설계 프로세스에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1

Even though 3D press die design gains more attention everyday in Korea, there are shortages of infrastructure and proper environments for it. What is most needed is human resources development and 3D die design standardization, on which the pace of 3D die design adoption depends. This study focuses on 3D press die design process by looking into an instance in which 3D die design system had been used to sell dies to a company "S" in Japan.

테스트워크의 스트립 레이아웃설계에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.1

Test work is the press die branch at The Korea-China-Japan Grand Prize Contest. This study focuses on strip layout design for test work. A comparison is drawn between product shape and blank deployment line. During the forming analysis of the whole product, shape part of the total forming process is analyzed. As for forming part and flange deployment, forming analysis is carried out in part during the mid process. Material utilization is 42.6 percent and strip layout design is completed in 14 processes that are comprised of hourglass, slotting, embossing, drawing and trimming.

내통의 플래시 및 충진불량에 대한 해결방법에 관한 연구

김세환,최계광,이춘규,Kim, Sei-hwan,Choi, Kye-kwang,Lee, Choon-kyu 한국금형공학회 2012 한국금형공학회지 Vol.6 No.2

Inner part is used as an insulator in wire fuses. After injection molding, inner part has been showed flashes, filling defects and deformation. After production, operators have to cut off flashes, one by one. this process leads to continuous low productivity and loss of source materials. This study focuses on identifying the causes for flashes, filling defects, clamping force of injectors, mold adhesion, resin of liquidity and others, and on resolving those issues.

2차 가공이 와이어 컷 방전가공면 표면조도 분포에 미치는 영향에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.1

Unlike conventional single special cut methods, W-EDM is a combination of multiple-effects. This study focuses on the effects of second cut on the roughness of surfaces treated with W-EDM. W-EDM is, to a large extent, typical unmanned-machining equipment, which represents NC machining equipment that allows long-time full automation. W-EMD is getting popular as a precise machining technology and STD11 is frequently used in press die manufacture. In this study, the former is applied to the latter to look at the effects of second cut on the roughness of surfaces treated with W-EDM.

볼트 체결부 도난방지 안전캡 드로잉금형의 불량과 대책에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.1

Anti-theft safety caps for bolted joints are necessary to ensure the safety of citizens and prevent theft of manholes, bridge guardrails, bulletin boards, subway safety handrails and others. Safety caps enhance the look of bolted joints, avert accidents that involve hitting the head of bolts, hamper them from coming loose by covering the head of bolts. This study focuses on press die design methods and press molding condition setting to resolve bursting and cracks in products, and on molding material selection and heat treatment technologies to boost life extension.

에어모터 하우징 양산용 다이캐스팅 금형의 불량과 대책에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.1

HI-WORTH T-32, a non-powered plasma cutter, is a portable cutter that utilizes compressor-plasma inverter. With a special air-pressure piston, the cutter is semiautomatic. When they were produced by die casting dies, the bodies or housings of the cutter have defects about 100 percent of defect rate due to blisters and thermal deformation. Therefore, they are produced by mechanical machining, which leads to a hike in material and machining costs and to the loss of productivity. And companies are left with insignificant profit margins. Besides mechanical machining, this study proposes to modify defective mold and cut down defective rate and boost productivity.

크린치와셔 F/B금형 설계 및 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.2

Usually compound dies are used in clinch washer production. However, in this study, a fine blanking die is designed and manufactured, and clinch washers are produced by the die. Clinch washers are for electric exhaust gas recirculation (EEGR) and they recirculate some of exhaust gas to reduce harmful substances. Fine blanking automation production eliminates difficulties operators face on conventional press.

Bis(1,2-diaminopropane)palladium(Ⅱ) Bis(oxalato)palladate(Ⅱ)의 결정구조

김세환,남궁해,전호중,Kim Sei Hwan,NagGung Hae,Jeon, Ho Jung 대한화학회 1993 대한화학회지 Vol.37 No.6

Bis(1,2-diaminopropane)palladium(II)-Bis(oxalato)palladate(II)($Pd_2C_{10}H_{10}N_{4}O_{8}$)의 단위 착이온 및 결정의 구조들을 X-선 회절법으로 연구하였다. 이 결정은 사방정계이고 공간군은 $P_{ccn}$ (군 번호 = 56)이다. 단위세포 길이는 a = 16.178(5), b = 16.381(6), c = $6.685(2)\AA$이며 Z=4이다. 회절 반점들의 세기는 흑연 단색화 장치가 있는 자동 4축 회절기로 얻었으며 $Mo-K\alpha$ X-선(${\lambda}$ = 0.7107 $\AA)$을 사용하였다. 구조분석은 중금속법으로 풀었으며, 최소자승법으로 정밀화하였고, 최종 신뢰도 값들은 605개의 회절반점에 대하여 R = 0.065, $R_W = 0.059, R_{all}$ = 0.065과 S = 4.315였다. 착이온들은 근본적으로 평면구조로써, 이들의 충진구조는 마그누스 염형태의 구조가 아니라, 착음이온의 면간 중첩거리가 $3.343(5)\AA$인 일차원 정규 음이온원주를 형성하고 있으며, 그 주위를 착양이온들이 둘러싸고 있다. 두 가지 착이온들 사이의 면간 각은 $18(1)^{\circ}$로써, 질소 및 산소원자들 사이의 직접적인 거리가 2.94(3)와 $3.31(4)\AA$ 사이의 수소결합으로 음이온 원주 주위에 양이온들이 둘러싸고 있다. Crystal structure of bis(1,2-diaminopropane)palladium(II) bis(oxalato)palladate(II) has been determined by X-ray crystallography. Crystal data: $Pd_2C_{10}H_{10}N_{4}O_{8}$, $M_W$ = 573.09, orthorhombic, space group $P_{ccn}$ (No = 56), a = 16.178(5), b = 16.381(6), c = 6.685(2)$\{AA}$, V = 1771.6 $\{AA}^3$, $M_W$W = 573.09, $D_c$ = 2.014 g${\cdot}c\;m^{-3}$, Z = 4, T = 294K, F(000) = 1056.0 and $\mu$ = 20.466 c$m^{-1}$. The intensity data were collected with $Mo-K\alpha$ radiation (${\lambda}$ = 0.7107 $\AA)$ on an automatic four-circle diffractometer with a graphite monochromater. The structure was solved by Patterson method and refined by full matrix least-squares methods using Pivot weights. The final R and S values were R = 0.065, $R_W = 0.059, R_{all}$ = 0.065 and S = 4.315 for 605 observed reflections. Both cation and anion complexes are essentially planar and have dihedral angle of $18(l)^{\circ}$ between thier planes. In the crystal structure, they do not have the Magnus's salt type mixed stacks; instead, the complex anions form regular stacks along the c-axis with the M-M bond length of $3.343(5)\AA$ and their stacks are surrounded by the complex cations through hydrogen bonds with the nitrogen-oxygen distances of 2.94(3) and $3.31(4)\AA.$

펜슬코어 금형의 설계 및 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2013 한국금형공학회지 Vol.7 No.1

Pencil-core dies are relatively new technology in Korea. It is not that no one had tried to make them but had failed due to lack of technologies. However, Posco TMC Co., Ltd, one of the leading die makers in the world, is capable of sophisticated dies including pencil-core dies. Spark plugs made by pencil-core dies have energy efficiency close to 100 percent, which compares to 46 percent of conventional spark plugs. Even though they are now mostly installed in LPG automobiles, more and more diesel and gasoline vehicles are adopting them. This study focuses on how to improve core shape precision using controling design and parts machining methods for pencil-core dies and productivity.

반도체금형에서 부속부품의 재료선정 및 개선과 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1

Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.