고강도 강관 보강 그라우팅의 현장 적용성에 관한 연구

신현강,정혁상,유용선,김동훈 사단법인 한국터널지하공간학회 2019 한국터널지하공간학회논문집 Vol.21 No.4

In this paper, we conducted experimental investigation on the field applicability through the verification of reinforcement effect of the steel pipe reinforcement grouting using high strength steel pipe. SGT275 (formerly known as STK400) steel pipe is generally applied to the traditional steel pipe reinforcement grouting method. However, the analysis of tunnel collapse cases applying the steel pipe reinforcement grouting shows that there are cases where the excessive bending and breakage of steel pipe occur. One of the reasons causing these collapses is the lack of steel pipe stiffness responding to the loosening load of tunnels caused by excavation. The strength of steel pipe has increased due to the recent development of high strength steel pipe (SGT550). However, since research on the reinforcement method considering strength increase is insufficient, there is a need for research on this. Therefore, in this study, we conducted experiments on the tensile and bending strength based on various conditions between high strength steel pipe, and carried out basic research on effective field application depending on the strength difference of steel pipe through the conventional design method. In particular, we verified the reinforcement effect of high strength steel pipe through the measurement results of deformed shape and stress of steel pipe arising from excavation after constructing high strength steel pipe and general steel pipe at actual sites. The research results show that high strength steel pipe has excellent bending strength and the reinforcement effect of reinforced grouting. Further, it is expected that high strength steel pipe will have an arching effect thanks to strength increase. 본 논문에서는 고강도 강관을 이용한 강관 보강 그라우팅의 보강 효과 검증을 통해 현장 적용성에 관한 실험적 내용을 다루었다. 기존 강관보강 그라우팅 공법에는 SGT275 (구 STK400) 강관을 일반적으로 적용하고 있으나, 강관 보강 그라우팅이 적용된 터널의 붕락사례를 보면 강관의 과도한 꺾임, 파단 등의 사례가 발생되고 있다. 이러한 사례가 발생하는여러 원인 중 굴착에 따른 터널의 이완하중에 대응하는 강관의 강성 부족이 그 원인이 될 수 있다. 최근 들어 고강도 강관(SGT550)의 개발로 강관의 강도가 증가했으나, 강도 증대를 고려한 보강방안에 대한 연구가 미흡하므로 이에 대한 연구가 필요한 실정이다. 따라서 본 연구에서는 고강도 강관과 일반 강관의 이음 유무, 주입재의 충전 여부 등 다양한 조건에 대해 인장강도 및 휨 전단력 실험을 수행하고, 기존 제시된 설계법을 통해 강관의 강도 차이에 따른 효율적인 현장 적용성에 대한 기초 연구를 수행하였다. 특히, 실제 현장에 고강도 강관과 일반 강관을 시공하고 굴착에 따른 강관의 변위형상과 응력에 대한 계측 결과를 통해 고강도 강관의 보강 효과를 검증하였다. 연구결과 고강도 강관은 휨 강도가 우수하여 보강효과가 우수한 것으로 나타났으며, 강도 증진효과로 인해 아칭효과도 기대된다.

터널 현장 계측결과를 통한 강관보강 그라우팅의 거동 메커니즘

신현강,정혁상,이용주,김낙영,고성일 사단법인 한국터널지하공간학회 2021 한국터널지하공간학회논문집 Vol.23 No.3

This study aims to report the behavioral mechanism of steel pipe reinforcement grouting, which is being actively used to ensure the stability of the excavation surface during tunnel excavation, based on measurements taken at the actual site. After using a 12 m steel pipe attached with a shape displacement meter and a strain gauge to reinforce the actual tunnel surface, behavioral characteristics were identified by analyzing the measured deformation and stress of the steel pipe. Taking into account that the steel pipes were overlapped every 6 m, the measured data up to 7 m of excavation were used. In addition, the behavioral characteristics of the steel pipe reinforcement according to the difference in strength were also examined by applying steel pipes with different allowable stresses (SGT275 and SGT550). As a result of analyzing the behavior of steel pipes for 7 hours after the first excavation for 1 m and before proceeding with the next excavation, the stress redistribution due to the arching effect caused by the excavation relaxation load was observed. As excavation proceeded by 1 m, the excavated section exhibited the greatest deformation during excavation of 4 to 6 m due to the stress distribution of the three-dimensional relaxation load, and deformation and stress were generated in the steel pipe installed in the ground ahead of the tunnel face. As a result of comparing the behavior of SGT275 steel pipe (yield strength 275 MPa) and SGT550 steel pipe (yield strength 550 MPa), the difference in the amount of deformation was up to 18 times and the stress was up to 12 times; the stronger the steel pipe, the better it was at responding to the relaxation load. In this study, the behavior mechanism of steel pipe reinforcement grouting in response to the arching effect due to the relaxation load was identified based on the measured data during the actual tunnel excavation, and the results were reported. 본 논문은 터널 굴착 시 굴착면의 안정성 확보를 위해 매우 활발히 적용되고 있는 강관보강 그라우팅의 거동 메커니즘을 실제 현장의 계측결과를 이용하여 연구한 결과를 수록하였다. 계측방법은 12 m의 강관에 형상변위계와 변형률계를 부착하여 실제 터널면에 보강을 시행한 다음 강관의 변형과 응력의 계측값을 분석하여 거동 특성을 파악하였으며, 6 m마다 강관이 중첩되는 것을 고려하여 7 m 굴착 시까지의 계측결과를 활용하였다. 또한, 허용응력이 다른 강관(SGT275와 SGT550)을 적용하여 강도차이에 따른 강관 보강재의 거동 특성도 확인하였다. 굴착면에 강관을 설치하고 최초 1 m 굴착 후 다음 굴착이 진행되기 전까지 7시간 동안의 강관 거동을 분석한 결과 굴착 이완하중에 따른 아칭효과로 응력이 재분배되는 거동 특성을 확인할 수 있었다. 1 m씩 굴착됨에 따라 3차원적인 이완하중의 응력분배로 인해 굴착된 구간은 4~6 m 굴착 시 가장 큰 변형을 나타내었다. 이러한 계측을 통해 굴착 전방지반의 설치된 강관에도 변형과 응력이 발생되는 것을 확인할 수 있었다. 또한, SGT275강관(항복강도 275 MPa)과 SGT550강관(항복강도 550 MPa)의 거동을 비교한 결과 변형량의 차이는 최대 18배, 응력은 최대 12배 정도 차이가 발생되어 강도가 큰 강관일수록 이완하중에 대응이 유리한 것으로 나타났다. 본 논문에서는 실제 터널 굴착에 따른 강관의 계측결과를 이용하여 이완하중의 아칭효과에 대응하는 강관 보강 그라우팅의 거동 메커니즘을 확인할 수 있었고, 그 결과를 본 논문에 수록하였다.

강관 토목구조물이 설치된 지열 히트펌프 시스템의 냉방 성능 평가

이석재,양정훈,최항석 한국 지열 · 수열에너지학회 2023 한국지열에너지학회논문집 Vol.19 No.3

Steel-pipe civil structures, including steel-pipe energy piles and cast-in-place piles (CIPs), utilize steel pipes as their primary reinforcements. These steel pipes facilitate the circulation of a working fluid through their annular crosssection, enabling heat exchange with the surrounding ground formation. In this study, the cooling performance of a ground source heat pump (GSHP) system that incorporated steel-pipe civil structures was investigated to assess their applicability. First of all, the thermal performance test was conducted with steel-pipe CIPs to evaluate the average heat exchange amount. Subsequently, a GSHP system was designed and implemented within an office container, considering the various types of steel-pipe civil structures. During the performance evaluation tests, parameters such as the coefficient of performance (COP) and entering water temperature (EWT) were closely monitored. The outcomes indicated an average COP of 3.74 for the GSHP system and the EWT remained relatively stable throughout the tests. Consequently, the GSPH system demonstrated its capability to consistently provide a sufficient heat source, even during periods of high cooling thermal demand, by utilzing the steel-pipe civil structures.

현장 열성능 평가시험을 통한 강관 에너지파일의 적용성 평가

이석재,최항석 한국 지열 · 수열에너지학회 2022 한국지열에너지학회논문집 Vol.18 No.2

A novel steel-pipe energy pile is introduced, in which the deformed rebars for main reinforcing are replaced with steel pipes in a large diameter cast-in-place energy pile. Here, the steel pipes act as not only reinforcements but also heat exchangers by circulating the working fluid through the hollow hole in the steel pipes. Under this concept, the steel-pipe energy pile can serve a role of supporting main structures and exchanging heat with surrounding mediums without installing additional heat exchange pipes. In this study, the steel-pipe energy pile was constructed in a test bed considering the material properties of steel pipes and the subsoil investigation. Then, the thermal performance test (TPT) in cooling condition was conducted in the constructed energy pile to investigate thermal performance. In addition, the thermal performance of the steel-pipe energy pile was compared with that of the conventional large diameter cast-in-place energy pile to evaluate its applicability. As a result, the steel-pipe energy pile showed 11% higher thermal performance than the conventional energy pile along with much simpler construction processes.

수도용 강관의 온도변화에 따른 물리적 특성에 대한 연구

김우영,장암 대한환경공학회 2017 대한환경공학회지 Vol.39 No.12

‘The facilities standards of water supply’ issued by the Ministry of Environment in 2004 indicates that expansion joints cannot be used in welding water supply steel pipes. However, their reason is not clear and it is difficult to confirm the stability of the steel pipe for a water supply pipeline. The purpose of this study is to determine whether or not an expansion joint is necessary to improve the stability of water supply in steel pipe through a displacement analysis of the pipework. The test results are as follows. Firstly, it was found that expansion and contraction of the water supply steel pipe (D 2,400 mm) occur repeatedly in 4 cycles per year, and the maximum expansion and contraction amount of the pipe is 13.03 mm in 1.24 km pipelines. Secondly, the thermal stress caused by expansion and contraction of the steel pipe is 13.7~36.1kgf/cm2 according to the burial depth (0~4 m). The main comparison factors to determine the stability of the steel pipe (STWW 400) were the allowable tensile strength and the fatigue limit, which were computed to be 4,100 kgf/cm2 and 1,840 kgf/cm2, respectively. Finally, the thermal stress of the steel pipe is very small compared to the allowable tensile stress and fatigue stress. Therefore, thermal stress does not affect the stability of the steel pipe, although the expansion and contraction of the steel pipe occurs by temperature changes. In conclusion, the study demonstrated that expansion joints are not required in water supply steel pipelines. 환경부에서 수립한 「상수도 시설기준(2004)」은 관로 신축이음관 설치기준에 있어서는 용접이음 강관에는 설치하지않는 것으로 규정하고 있으며, 이에 대한 근거가 명확하지 않고 관로 안정성이 충분히 확보되었는지 확인하기가 어렵다. 금번 연구에서는 강관의 거동 분석을 통한 관로 안정성을 연구하여 신축이음관의 필요여부를 검증하는 것을 목적으로 하였다. 검토결과는 아래와 같다. 첫째, 아스팔트 도복장강관(D2,400 mm)은 온도변화에 따라 4-cycle로 관로 신‧수축이 반복되며, 연장1.24 km에 있어 최대 13.03 mm의 변위를 나타내었다. 둘째, 수도용 강관의 신․수축으로 발생되는 온도응력은 매설깊이(최대4 m)에 따라 13.7 ~ 36.1 kgf/cm2로 발생되며, 강관(STWW 400)의 안정성에 큰 영향을 키치는 주요 비교인자인 허용 인장강도와 피로한도는 4,100 kgf/cm2와 1,840 kgf/cm2로 산출되었다. 마지막으로, 수도용 강관의 온도응력은 허용 인장강도와 피로한도와 비교시 매우 작음에 따라, 온도변화에 의한 관로의 신․수축이 발생하여도 관로 안정성에는 영향을 끼치지 못함을 알 수있었다. 결론적으로 금번 연구를 통하여 수도용 강관의 관로부에는 신축이음관을 설치할 필요가 없는 것으로 증명되었다.

Yield strength estimation of X65 and X70 steel pipe with relatively low t/D ratio

Jungho Kim,Soo-Chang Kang,Jin-Kook Kim,Junho Song 국제구조공학회 2021 Steel and Composite Structures, An International J Vol.38 No.2

During the pipe forming process, a steel plate undergoes inelastic behavior multiple times under a load condition repeating tension and compression in the circumferential direction. It derives local reduction or increase of yield strength within the thickness of steel pipes by the plastic hardening and Bauschinger effect. In this study, a combined hardening model is proposed to effectively predict variations of yield strength in the circumferential direction of API-X65 and X70 steel pipes with relatively low t/D ratio during the forming process, which is expected to experience accumulated plastic strain of 2~3%, the typical Lüder band range in a low-carbon steel. Cyclic tensile tests of API-X65 and X70 steels were performed, and the parameters of the proposed model for the steels were calibrated using the test results. Bending–flattening tests to simulate repeated tension and compression during pipe forming were followed for API-X65 and X70 steels, and the results were compared with those by the proposed model and Zou et al. (2016), in order to verify the process of material model calibration based on tension–compression cyclic test, and the accuracy of the proposed model. Finally, parametric analysis for the yield strength of the steel plate in the circumferential direction of UOE pipe was conducted to investigate the effects of t/D and expansion ratios after O-forming on the yield strength. The results confirmed that the model by Zou et al. (2016) underestimated the yield strength of steel pipe with relatively low t/D ratio, and the parametric analysis showed that the t/D and expansion ratio have a significant impact on the strength of steel pipe.

내부 채움 강관말뚝의 거동 특성 분석

김민선(Kim, Min-Seon),김동관(Kim, Dong-Kwan),김호수(Kim, Ho-Soo) 대한건축학회 2024 대한건축학회 학술발표대회 논문집 Vol.44 No.1

In order to solve the uneconomical problem of existing steel pipe piles by improving the cross-sectional performance of steel pipe piles and reducing the required cross-sectional size of steel pipes, an internally filled steel pipe pile was proposed by filling circulating resources inside the steel pipe and fastening the pile cap. A total of 7 test specimens were manufactured using fillers (Sand, Fly Ash), connectors (Rubber, MC Nlyon), and pile caps (Screw, Bolt) as experimental variables, and a steel pipe pile compression experiment was conducted. As a result of the compression test, when comparing the empty steel pipe specimen and the four types of specimens with internal fillers, connectors, and bolted pile caps, it was found that the compressive strength was slightly higher by a small difference. Additionally, when checking the external deformation, the specimen filled with filler showed less deformation than the hollow steel pipe. Therefore, it was found that the filler, connector, and pile cap selected as experimental variables had an effect on improving the compressive strength of the steel pipe pile.

해상교량기초용 대형원형강관 가물막이의 동적 안정성 모니터링을 위한 실내모형실험

박민철,이종섭,김동호,유정동 한국지반공학회 2019 한국지반공학회논문집 Vol.35 No.12

This study presents dynamic responses of circular pipe models as a part of fundamental studies on dynamic stability monitoring of the large circular steel pipe cofferdam with the ship collision. Small-scaled laboratory experiments are performed with a single and bolted circular steel pipes with a diameter, thickness, and height of 30, 0.4, 90 cm, respectively. The bolted circular steel pipe is configured with three segments of 30 cm in height. Circular steel pipe models are embedded in a soil tank, all 1 m in length, width, and height. The thickness of soil in the soil tank is set at 23 cm. The ship collision is simulated with a hammer impacting. The dynamic responses are investigated with different water levels of 25, 40, 55, and 70 cm. Experimental results show that a signal energy decreases with increasing water level. More sensitive reduction in the energy appears for the bolted circular steel pipe. A predominant frequency decreases with increasing water level for both single and bolted steel pipes. The minor reduction in the frequency appears for the bolted circular steel pipe under the water level of 70 cm. This study suggests that the signal energy and frequency response is useful for the dynamic stability monitoring of the large circular steel pipe cofferdam. 본 연구의 목적은 충격에 의한 모형 원형강관의 동적 반응을 조사하는 것이며, 선박충돌에 의한 대형원형강관의 동적 안정성 모니터링을 위한 기초연구로써 수행되었다. 실내실험은 직경, 두께, 높이가 각각 30cm, 0.4cm, 90cm인 스테인레스 재질의 단본 모형 원형강관과 3개의 세그먼트를 볼트로 조립한 모형 원형강관으로 수행되었다. 각 세그먼트의 높이는 30cm이다. 대형원형강관이 해상에 설치된 것을 모사하기 위하여 모형 원형강관을 가로, 세로, 높이가 각각 1m인 토조에 설치하였으며, 흙의 높이는 23cm로 하였다. 선박 충돌을 모사하기 위하여 모형 원형강관을 해머로 타격하였으며, 토조 내의 수위를 25cm, 40cm, 55cm, 70cm로 변화시키면서 모형 원형강관의 동적 반응 특성을 비교하였다. 실험결과, 수위가 증가할수록 측정된 신호의 에너지가 감소하였으며, 단본의 모형 원형강관보다 볼트로 조립된 모형 원형강관이 더 큰 감소폭을 보였다. 주파수 특성의 경우, 단본 모형 원형강관에서 측정된 주파수 신호는 수위가 증가할수록 우세 주파수가 감소하는 경향을 보였다. 볼트로 조립된 모형 원형강관의 경우도 수위가 증가할수록 우세 주파수가 감소하였다. 하지만, 수위에 따른 우세 주파수의 감소폭이 상대적으로 작았으며, 수위가 상부 세그먼트에 접할 때 높을 때 급격한 감소를 보였다. 본 연구의 결과는 가속도계로 측정된 신호의 에너지와 주파수 변화 특성이 해상교량기초용 가물막이 대형원형강관의 동적 안정성 모니터링에 유용하게 활용될 수 있음을 보여준다.

Pipe-Soil Interaction and Sensitivity Study of Large-Diameter Buried Steel Pipes

He-Gao Wu,Jin-Hong Yu,Chang-Zheng Shi,Zhu Ma 대한토목학회 2021 KSCE JOURNAL OF CIVIL ENGINEERING Vol.25 No.3

Large-diameter buried steel pipes (BSPs) have been widely utilized in water diversion and hydropower fields. This paper presents a comprehensive numerical investigation on the interaction between the large-diameter pipe and soil under three typical working conditions, to capture the structural mechanical behaviors of pipe deformation, soil displacement, and soil pressure. Furthermore, a parametric analysis of pipe diameter is conducted, along with the sensitivity study of soil parameters based on the orthogonal test method. The results show that the water weight increases the pipe deformation significantly by 14%, while the high internal water pressure decreases the deformation greatly with the maximum effect of 39%. The pattern of soil pressure at the top of the pipe changes from parabola to double-hump as the pipe diameter varies from 0.5 m to 5.0 m. The pipe deformation and soil pressure keep increasing with the pipe diameter, but the safety margin for prism load decreases gradually. Pipe deformation and soil pressure are very sensitive to the elastic modulus and Poisson's ratio of backfill. Friction coefficients of soil-soil (trench sidewall) and pipe-soil have great influences on the soil pressure, while the bedding material and backfill cohesion have small effects on it.

Numerical Investigation of the Method of Structural Performance and Rehabilitation of Large-Diameter Buried Steel Pipes Subjected to Excessive Deformation: A Case Study of China

Jin-Hong Yu,Chang-Zheng Shi,He-Gao Wu,Zhu Ma 대한토목학회 2021 KSCE JOURNAL OF CIVIL ENGINEERING Vol.25 No.12

Large-diameter buried steel pipes (BSPs) play critical roles in water transport for major water diversion and hydropower projects. Due to poor pipe-soil composite system properties and installation conditions, they are prone to excessive deformation, resulting in safety hazards. This paper takes a BSP project subjected to excessive deformation as an example. A simplified numerical model is first established to analyze the structural performance, including the stress and plasticity, and the relationship between the stress and deformation of the pipe. Furthermore, a jacking method to rehabilitate the pipe-soil composite system is conducted to explore its influences on pipe deformation, stress, and plasticity. The results show that considerable bending stresses occur in the pipe and that sections of the midspan and stiffening ring are in the pure bending state and eccentric bending state, respectively. Areas of high stress and plasticity center at the crown, springline, and invert of the pipe, and steel pipes with ring deformation of 8.9% can be continued to be used, as the full yielding of the pipe walls occurs at the ring deformation of 15.8%. The jacking method is an effective solution for the rehabilitation of BSPs subjected to large deformation and can reduce pipe deformation significantly while increasing the stress at the pipe crown and the pipe plasticity only slightly.