5[kW]급 풀-브릿지 고주파 공진형 인버터를 이용한 고효율 유도가열 히터 개발

신대철,권혁민 전력전자학회 2005 전력전자학회 논문지 Vol.10 No.5

Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current in the range of [kHz] can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. This paper proposes new fluid heating method. Which is operated as follows. Working coil, which is wrapped outside of pipeline, makes the eddy current. Inside of heating vessel in isolated pipeline the specially designed stainless metallic package is inserted, which can be heated by eddy current losses. And then In this paper are discussed action analysis and characteristics analysis of 5[kW] class full-bridge resonant inverter system and resonant metallic package. In addition, by using this system, how high-efficiency heater is developed and application of system are also discussed. 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating)전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류를 발생시킬 수 있다. 본 논문에서는 절연체 용기 내에 특수 스텐레스 발열체부하를 수납하여 용기 외부의 고주파 공진형 인버터 접속의 워킹코일로부터 비접촉 상태로 전자유도 와전류를 구조체에 흘림으로서 발열하게 되는 새로운 유체가열방식을 제안한다. 그리고 5[kW]급 풀-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 고효율 스팀 발생장치의 개발과 시스템의 응용에 대해 논하였다.

공진형 인버터를 이용한 2단 유도가열 시스템의 주파수제어에 관한 연구

유재훈(Jae-Hoon Yoo),신대철(Dae-Cheul Shin) 한국조명·전기설비학회 2008 조명·전기설비학회논문지 Vol.22 No.1

제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[㎑]의 고주 파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[㎾]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다. Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [㎑] can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[㎾]-Class half-bridge resonant inverter system and resonant metallic package. In addition, by using this system, how two step heating superheated steam generator is developed and application of system are also discussed.

전자기-열전달 연동 해석과 Ti-6Al-4V 합금 고주파 유도가열 실험에 대한 비교 분석에 관한 연구

배진기,최진규,조민구,이석순 항공우주시스템공학회 2021 항공우주시스템공학회지 Vol.15 No.5

Demand for Ti-6Al-4V alloy is increasing in various industries because of its superior strength to weight and high-temperature strength properties. However, due to its low formability at room temperature, it is formed at high temperature, where its productivity and efficiency are low. The current high-temperature forming method has many limitations because it involves heating the specimen by heating the lower mold. It is expected that a process using high frequency induction heating, which can locally heat the product, can improve its productivity. In addition, time and cost can be saved if the process is simulated in advance with a reliable analysis. In this paper, we verified the reliability of the analysis by comparing the result of heating the specimen to 850 ℃ by high frequency induction heating and the temperature obtained through the co-simulation analysis. Ti-6Al-4V 티타늄 합금은 무게 대비 우수한 강도와 고온 강도 특성 때문에 수요가 증가하고 있지만 상 온에서 낮은 성형성 때문에 고온으로 성형을 해야 한다. 현재 진행된 고온 성형 연구는 하부 금형을 가 열하여 시편을 가열하는 방식이기 때문에 제약이 많다. 기존 고온 성형 방식과 다르게 제품을 국부적으 로 가열할 수 있는 고주파 유도가열을 적용한다면 가공의 효율성을 높일 수 있을 것으로 예상된다. 또 한 공정 기술 개발 시 신뢰도 높은 해석 기법으로 미리 공정을 시뮬레이션한다면 시간과 비용을 절약 할 수 있다. 본 논문에서는 고주파 유도가열을 이용하여 Ti-6Al-4V 합금을 가열하였고 실험 결과와 전 자기-열전달 연동 해석 결과를 비교하여 해석의 신뢰도를 판단하였다.

고주파 공진형 인버터를 이용한 유도가열형 2단 히터

신대철,권혁민,Shin, Dae-Cheul,Kwon, Hyuk-Min 한국조명전기설비학회 2005 조명·전기설비학회논문지 Vol.19 No.7

제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT 대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다. Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [kHz] can be made with conventional alternative current In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[kW]-Class half-bridge resonant inverter system and resonant metallic packaged. In addition, by using this system,t how two step heating superheated steam generator is developed and application of system are also discussed.

Effects of High-Frequency Treatment using Radiofrequency on Autonomic Nervous System and Pain in Women with Dysmenorrhea

Sungeon Park,이승원,김인옥 물리치료재활과학회 2022 Physical therapy rehabilitation science Vol.11 No.4

Objective: The purpose of this study is to present basic data for appropriate therapeutic intervention by confirming changes in the autonomic nervous system and pain by applying high-frequency deep diathermy to the lower abdomen in patients with primary dysmenorrhea. Design: A randomized controlled clinical trial. Methods: Thirty-eight women aged 18-50 years who complained of regular menstrual cycles (24-32 days) and primary dysmenorrhea symptoms were randomly assigned to a high-frequency therapy group (5, 7, or 9 mins) and a superficial heat therapy group (20 min). High frequency treatment group: The subject was in a supine position, and radio frequency was applied to the lower abdomen below the umbilicus. The radio frequency therapy device used in this study uses a 300 kHz capacitive electrode and a 500 kHz resistive electric transfer to deliver deep heat. Superficial heat treatment Group: Subjects applied a hot pack to the lower abdomen for 20 minutes while lying on their back. Evaluations were made of Heart rate variability and Visual Analogue Scale. Results: In subjects with menstrual pain, there was a significant difference in pain between the high-frequency therapy group and the superficial heat therapy group (p=0.026). However, there was no significant difference between the autonomic nervous system and the stress resistance (p>0.05). Conclusions: As a result of this study, high-frequencytreatment using radiofrequency was effective in relieving pain because it can penetrate deeper tissues than conventional hot packs using superficial heat. In particular, it was found that the optimum effect was obtained when high frequency was applied forfive-seven minutes.

Selective Dual Duty Cycle Controlled High Frequency Inverter Using a Resonant Capacitor in Parallel with an Auxiliary Reverse Blocking Switch

Bishwajit Saha,Ki-Young Suh,Soon-Kurl Kwon,Tomokazu Mishima,Mutsuo Nakaoka 전력전자학회 2007 JOURNAL OF POWER ELECTRONICS Vol.7 No.2

This paper presents a new ZCS-PWM high frequency inverter. Zero current switching operation is achieved in the whole load range by using a simple auxiliary reverse blocking switch in parallel with series resonant capacitor. Dual duty cycle control scheme is used to provide a wide range of high frequency AC output power regulation that is important in many high frequency inverter applications. It found that a complete soft switching operation can be achieved even for low power setting ranges by introducing high-frequency dual duty cycle control scheme. The proposed high frequency inverter is more suitable for consumer induction heating (IH) applications. The operation and control principle of the proposed high frequency inverter are described and verified through simulated results.

코일전류 계산 및 AISI 1552 상변태를 고려한 주차기어의 고주파 열처리 시뮬레이션

최진규,이석순 한국정밀공학회 2023 한국정밀공학회지 Vol.40 No.5

This study performed high-frequency heat treatment experiments and simulations of the park gear of an automobile transmission. The heating temperature and hardening depth were measured during high-frequency heat treatment. Moreover, by applying the resonance RCL circuit, the current value of the coil during high-frequency heat treatment, the electromagnetic and heat transfer material properties dependent on the temperature, and the phase transformation function were all applied to the simulation. In the high-frequency heat treatment experiment, the heating temperature was 977.4oC and the 1st direction hardening depth was 1.5 mm, the 2nd direction hardening depth was 3 mm, and the 3rd direction hardening depth was 2.5 mm, and the reliability was verified by comparing the simulation heating temperature of 1,097oC and the 1st direction predicted hardening depth of 1.6 mm, the 2nd direction predicted hardening depth of 2.8 mm, and the 3rd direction predicted hardening depth of 2.7 mm. The error rate of the heating temperature results was 12.2% whereas that of the hardening depth results was 7.1%.

유도가열용 고주파 공진형 인버터를 이용한 과열증기 발생장치 개발에 관한 연구

신대철,권혁민,김기환,김용주 전력전자학회 2004 전력전자학회 논문지 Vol.9 No.2

This paper is described the indirect induction heated boiler system and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 [kHz] to 50 [kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the resonant inverter. In the induction heater, it's primary heating section creates low-pressure saturated steam and secondary heating section generates heat distribution evaporating fluid from the turbulence fluid which is flowing through the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from the practical point of view. 본 논문에서는 간접 유도가열 되는 보일러 시스템과 주파수 범위가 20[kHz]에서 50[kHz]사이에서 작동되는 전압형 직렬공진 고주파인버터를 이용하여 열 기체를 발생시키는 전압형 공진형 인버터에 관하여 설명하였다. 얇은 스텐레스 판재가 서로 스폿 용접되어 연결되어있고 기포성 적층형 충진발열체로 특수하게 설계된 유도 가열기는 외부에 워크 코일로 감겨져 있는 불소수지계의 절연용기 안에 삽입되어있다. 이 워크 코일은 공진형인버터와 연결되어 있으며 유도가열기를 통해 흐르는 관 유체를 1단가열부에서 저압의 포화증기를 2단가열부에서 열방사성 증발유체를 생성하는 본 시스템의 성능 및 효용성을 실용적인 측면에서 논의하고 평가 한다.

Adjustable High Frequency Quasi-Resonant Inverter for Induction Heating

Saso, Kazuki,Ito, Takahiro,Ishimaru, Yusuke,Matsuse, Kouki,Tsukahara, Masayoshi The Korean Institute of Electrical Engineers 2011 The Journal of International Council on Electrical Vol.1 No.1

This paper presents the considerations of driving the Adjustable Frequency Quasi-Resonant Inverter Circuit in the high frequency. This inverter is requested to output frequency from 160kHz to 400kHz. Resonant inverter used for metalworking by the induction heating. In induction heating, high frequency can heat the shallow point, and low frequency can heat the deep point. So when heated depth is replaced, the frequency that inverter must output is different. It is necessary for the inverter to output two or more frequencies. In addition, in the heat-treatment called the hardening, only the metal surface must be heated. So, to heat-treat metal that a radius is small, it is necessary for the inverter to output high frequency. This inverter can output the frequency more than 100kHz by using Power Metal Oxide Semiconductor Field Effect Transistor (MOSFET) as power device. The circuit includes the first resonant capacitor and second one with a one-way short-circuit switch. Because synthetic series capacitance is varied by manipulating the switch, this inverter can change a period during a half period. We confirmed this inverter can output an arbitrary frequency by the experiment.

고주파 유도가열을 이용한 선상가열 시 각 변형 예측에 관한 연구

박동환,진형국,박성식,신상범,Park, Dong-Hwan,Jin, Hyung-Kook,Park, Soung-Sig,Shin, Sang-Beom 대한용접접합학회 2015 대한용접·접합학회지 Vol.33 No.1

The purpose of this study is to establish the predictive method of the angular distortion caused by the line heating process with high frequency induction heating. In order to do it, the heat input model for the high frequency induction heating system was established through comparing the temperature evaluation results obtained by both FEA and experiment. The critical heating conditions to prevent the degradation of the work piece with various thicknesses were identified by FEA and microstructure test results. Under the critical heating conditions, the extensive line heating tests were performed. According to the test results, it was found that the angular distortion behavior of the heated plates could be defined as the function of heat intensity and the rigidity of heated plate. In addition, it was clarified that the angular distortion strongly depended on the size of test specimen such as the length and the width of the heated plate. Based on these results, the predictive equation for the angular distortion was established with the function of heat intensity, bending rigidity and size of heated plate.