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The thermo-mechanical behavior of brake discs for high-speed railway vehicles
홍희록,김민수,이호용,정낙탁,문형욱,이은성,김형민,서명원,정종덕,이정환 대한기계학회 2019 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.33 No.4
The structure of a brake disc is coupled to the axle and rotates together with the wheel. A brake disc is a friction-type device that presses the pad on both sides of the disc. As more of its surface area becomes exposed to the air, it has better heat dissipation than the drum disc. It also has low fade phenomenon or vapor lock phenomenon despite frequent brake operation. In addition, it has the advantage of enabling precise control. But the braking force is obtained by the disc brake system by using the frictional force between the disc and the pad, and the pad is subjected to wear. For high-speed railway vehicles in particular, the wear and tear of the pad occurs more rapidly. This not only shortens the replacement cycle of the pad, but also has the disadvantage of reducing braking efficiency due to the rise in temperature during the initial braking process. Moreover, the heat that occurs will cause thermal distortion, which leads to the occurrence of a hot spot. This results in a reduction of the disc life. Looking comprehensively at the research trends to date it appears that thermal behavior analysis has only been performed thus far in terms of frictional thermal energy between the disc and the pad. Thermomechanical contact characteristics, on the other hand, have yet to be considered. The thermal behavior of the disc is analyzed experimentally using an infrared camera, and the causes of the hot band and hotspot are suggested. This analytical approach can shorten the analysis time, but it can only confirm the temperature distribution achieved by a single braking. While there is a significant difference in temperature distribution according to the actual braking, the analytical approach has solely focused on the hotspot generation mechanism. Therefore, in this study, the authors will use both a dynamometer and a thermographic camera to analyze BPs through a repetitive braking process, and will attempt to verify the cause of thermomechanical movement and BP occurrence through contact analysis of the disc and the pad.
홍희록,김민수,이호용,조인섭,정낙탁,문형욱,서명원,이정환 대한기계학회 2018 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.32 No.7
One of the primary interests in the railway field is to improve speed as well as to secure the safety of railway vehicles at a high speed. In light of this, the demand for braking systems that offer improved performance and safety has also been growing consistently. The braking system is a critical element directly connected with safety. In order to secure reliability and establish the maintenance standard for the braking system, it is necessary to secure an accurate evaluation technology. As the braking disc of the braking system is very sensitive to safety and maintenance, a method to evaluate thermal cracking must be developed. Because the brake disc goes through a repeated process of heating and cooling due to the friction energy and the heat convection, respectively, in every braking action, it is subject to thermal fatigue. As well, the partial contact area caused by friction between disc and pad during the braking process results in thermal distortion, causing a hot band and a hot spot. This thermal distortion may also cause thermal cracking on the friction surface. The aim of this research was to find the cause of thermal cracking through a thermo-mechanical friction analysis of disc and pad, and to verify the analysis model through the dynamo machine.
홍희록(Hong, Hee-Rok),이준성(Lee, Joon-Seong) 한국산학기술학회 2014 한국산학기술학회논문지 Vol.15 No.3
일반적으로 감속기, 모터 등과 같은 동력 전달시스템에 의해 발생하는 진동, 소음 등은 취출로봇의 효율성, 내구성, 정밀도와 신뢰성 등을 결정짓게 된다. 본 연구는 유한요소해석을 통하여 취출로봇 구조물의 안전성을 평가하 고자 한다. 취출로봇은 사출물을 한 곳에서 다른 곳으로 이송시키는 자동화 로봇이다. 취출로봇 구조는 가로 1300mm, 세로 670.5mm, 높이 670mm 이고, 구조물의 무게는 380kg이다. 자중해석을 통하여 자중과 하중에 의한 변 위와 등가응력을 확인하고, 모드해석을 통하여 취출로봇의 고유진동수를 찾는다. 응답해석을 통하여 취출로봇의 고유 진동수에 대한 변위와 가속도 응력을 확인하고자 한다. 또한, 취출로봇 구조를 변경해가면서 해석을 반복하여 결과를 확인하고 구조물의 안전성 여부를 판단한다. 이들 해석결과들은 취출로봇의 진동을 저감시키는데 유용하다. Take-out robots used for handling of the plastic parts manufactured with the injection mold are usually the gantry type that consists of long and thin links. In this study, we want to evaluate the safety of the take-out Robot structure through finite element analysis. The take-out Robot is automated robot to transport from one location to another in the molded article. The take-out Robot structure has a 380 kilogram weight, a 1300mm width, a 670.5mm depth and a 670mm height. It confirms the equivalent stress and the deformation of the load and its own weight through weight analysis. It looks for the natural frequency of the take-out robot through modal analysis. It confirms the acceleration, the normal stress and the deformation about the natural frequency of the take-out robot through response analysis. Also It repeats the analysis by changing the structure of the take-out robot, to confirm the results and it is determined whether the safety of the structure. These analysis results are effectively used to reduce the vibration of the take-out robot.