잡음 환경에서의 유도 전동기 고장 검출 및 분류를 위한 강인한 특징 벡터 추출에 관한 연구

황철희(Chul-Hee Hwang),강명수(Myeong-Su Kang),김종면(Jong-Myon Kim) 한국컴퓨터정보학회 2011 韓國컴퓨터情報學會論文誌 Vol.16 No.12

유도 전동기는 항공 산업, 자동차 산업 등의 산업 현장에서 중요한 역할을 하고 있으며, 이러한 유도 전동기의 고장으로 인한 피해를 최소화하기 위해 유도 전동기의 고장 검출 및 분류 시스템의 개발이 중요한 문제로 대두되고 있다. 이에 본 논문에서는 정상 및 각종 비정상 상태의 유도 전동기 진동 신호에 대해 부분 자기 상관(partial autocorrelation, PARCOR) 계수, 로그 스펙트럼 파워(log spectrum powers, LSP), 캡스트럼 계수의 평균값(cepstrum coefficients mean, CCM), 멜 주파수 캡스트럼 계수(mel-frequency cepstrum coefficient, MFCC)의 네 가지 특징 벡터를 신경 회로망의 입력으로 사용하여 유도 전동기의 고장을 검출하고 분류하였다. 고장 분류를 위한 최적의 특징 벡터를 찾기 위해 추출하는 특징의 수를 2에서 20으로 바꾸어 가며 분류 성능을 평가한 결과 CCM을 제외한 나머지의 경우 5~6의 특징만으로 분류 정확도가 거의 100%에 가까운 결과를 보였다. 또한 본 논문에서는 실제 산업 현장에서 진동 신호 취득 시 포함될 수 있는 잡음을 고려하여 취득한 신호에 백색 잡음(white Gaussian noise)을 인위적으로 추가하여 실험한 결과 LSP, PARCOR, MFCC 순으로 잡음 환경에 강인한 특징 벡터임을 확인할 수 있었다. Induction motors play a vital role in aeronautical and automotive industries so that many researchers have studied on developing a fault detection and classification system of an induction motor to minimize economical damage caused by its fault. With this reason, this paper extracts robust feature vectors from the normal/abnormal vibration signals of the induction motor in noise circumstance: partial autocorrelation (PARCOR) coefficient, log spectrum powers (LSP), cepstrum coefficients mean (CCM), and mel-frequency cepstrum coefficient (MFCC). Then, we classified different types of faults of the induction motor by using the extracted feature vectors as inputs of a neural network. To find optimal feature vectors, this paper evaluated classification performance with 2 to 20 different feature vectors. Experimental results showed that five to six features were good enough to give almost 100% classification accuracy except features by CCM. Furthermore, we considered that vibration signals could include noise components caused by surroundings. Thus, we added white Gaussian noise to original vibration signals, and then evaluated classification performance. The evaluation results yielded that LSP was the most robust in noise circumstance, then PARCOR and MFCC followed by LSP, respectively.

확장칼만필터 및 다중모델 기반 영구자석 동기전동기 권선 개방 고장의 검출 및 분류

김민우(Minwoo Kim),박준형(Junhyeong Park),고상호(Sangho Ko) 항공우주시스템공학회 2023 항공우주시스템공학회지 Vol.17 No.6

Open-phase fault in a Permanent Magnet Synchronous Motor (PMSM) occurs due to disconnection of phases of motor windings or inverter switch failures. When an open-phase occurs, it leads to the generation of torque ripples and vibrations in the motor, which can have a critical impact on the safety of the vehicle (including aircraft) using a PMSM as an actuator. Therefore, rapid fault detection and classification are essential. This paper proposes a classification method for detecting open-phase faults and locating fault positions in a PMSM used in aircraft applications. The proposed approach uses an Extended Kalman Filter for fault diagnosis, and it subsequently classifies faults using a Multiple Model filter.

불균형 데이터를 갖는 냉동 컨테이너 고장 판별 및 원인 분석을 위한 기계학습 모형 개발

이희원,박성호,이승현,이승재,이강배 한국융합학회 2022 한국융합학회논문지 Vol.13 No.1

냉동 컨테이너의 고장은 큰 비용의 손실을 야기하지만, 현재 냉동 컨테이너의 알람 체계는 효율성이 떨어진다. 기존에 냉동 시스템의 시뮬레이션 데이터를 활용한 연구는 존재하지만, 냉동 컨테이너의 실제 운영 데이터를 활용한 연구는 부족하다. 이에 본 연구는 실제 냉동 컨테이너 운영 데이터를 활용하여 고장 원인을 분류하였다. 실제 데이터 에서는 데이터 불균형이 발생하였으며 ENN-SMOTE, 클래스 가중치를 둔 Logistic 회귀분석과 본 연구에서 개발한 2-stage 알고리즘을 비교하여 데이터 불균형문제를 해결하였다. 2-stage 알고리즘은 XGboost, LGBoost, DNN을 사용하여 첫 번째 단계에서는 고장 및 정상을 분류하고, 두 번째 단계에서는 고장의 원인을 분류하는 알고리즘이다. 2-stage 알고리즘에서 LGBoost를 사용한 모델이 99.16%의 정확도로 가장 우수하였다. 본 연구는 데이터 불균형을 해결하기 위해 2-stage 알고리즘을 활용한 최종모델을 제안하며 이는 다른 산업에도 활용할 수 있을 것으로 사료된다. The failure of the reefer container causes a great loss of cost, but the current reefer container alarm system is inefficient. Existing studies using simulation data of refrigeration systems exist, but studies using actual operation data of refrigeration containers are lacking. Therefore, this study classified the causes of failure using actual refrigerated container operation data. Data imbalance occurred in the actual data, and the data imbalance problem was solved by comparing the logistic regression analysis with ENN-SMOTE and class weight with the 2-stage algorithm developed in this study. The 2-stage algorithm uses XGboost, LGBoost, and DNN to classify faults and normalities in the first step, and to classify the causes of faults in the second step. The model using LGBoost in the 2-stage algorithm was the best with 99.16% accuracy. This study proposes a final model using a two-stage algorithm to solve data imbalance, which is thought to be applicable to other industries.

A Study on Fault Classification of Machining Center using Acceleration Data Based on 1D CNN Algorithm

Ji-Wook Kim(김지욱),Jin-Seok Jang(장진석),Min-Seok Yang(양민석),Ji-Heon Kang(강지헌),Kun-Woo Kim(김건우),Young-Jae Cho(조용재),Jae-Wook Lee(이재욱) 한국기계가공학회 2019 한국기계가공학회지 Vol.18 No.9

The structure of the machinery industry due to the 4th industrial revolution is changing from precision and durability to intelligent and smart machinery through sensing and interconnection(IoT). There is a growing need for research on prognostics and health management(PHM) that can prevent abnormalities in processing machines and accurately predict and diagnose conditions. PHM is a technology that monitors the condition of a mechanical system, diagnoses signs of failure, and predicts the remaining life of the object. In this study, the vibration generated during machining is measured and a classification algorithm for normal and fault signals is developed. Arbitrary fault signal is collected by changing the conditions of un stable supply cutting oil and fixing jig. The signal processing is performed to apply the measured signal to the learning model. The sampling rate is changed for high speed operation and performed machine learning using raw signal without FFT. The fault classification algorithm for 1D convolution neural network composed of 2 convolution layers is developed.

시간적 컨볼루션 네트워크를 이용한 불균형 회전체 고장진단

신민정(M. J. Shin),류하오(H. Liu),이재천(J. C. Lee) 유공압건설기계학회 2022 유공압건설기계학회 학술대회논문집 Vol.2022 No.6

SVDD기법을 이용한 하이브리드 전기자동차 충-방전시스템의 고장검출 알고리듬

나상건(Na, Sang-Gun),양인범(Yang, In-Beom),허훈(Heo, Hoon) 한국소음진동공학회 2011 한국소음진동공학회 논문집 Vol.21 No.11

A fault detection algorithm of a charge and discharge system to ensure the safe use of hybrid electric vehicle is proposed in this paper. This algorithm can be used as a complementary way to existing fault detection technique for a charge and discharge system. The proposed algorithm uses a SVDD technique, which additionally utilizes two methods for learning a large amount of data; one is to incrementally learn a large amount of data, the other one is to remove the data that does not affect the next learning using a new data reduction technique. Removal of data is selected by using lines connecting support vectors. In the proposed method, the data processing speed is drastically improved and the storage space used is remarkably reduced than the conventional methods using the SVDD technique only. A battery data and speed data of a commercial hybrid electrical vehicle are utilized in this study. A fault boundary is produced via SVDD techniques using the input and output in normal operation of the system without using mathematical modeling. A fault detection simulation is performed using both an artificial fault data and the obtained fault boundary via SVDD techniques. In the fault detection simulation, fault detection time via proposed algorithm is compared with that of the peak-peak method. Also the proposed algorithm is revealed to detect fault in the region where conventional peak-peak method is never able to do.

EM 알고리즘 기반 강인한 진동 특징을 이용한 고 신뢰성 유도 전동기 다중 결함 분류

장원철(Won-Chul Jang),강명수(Myeongsu Kang),최병근(Byeong-Keun Choi),김종면(Jong-Myon Kim) 한국소음진동공학회 2013 한국소음진동공학회 학술대회논문집 Vol.2013 No.10

Industrial processes need to be monitored in real-time based on the input-output data observed during their operation. Abnormalities in an induction motor should be detected early in order to avoid costly breakdowns. To early identify induction motor faults, this paper effectively estimates spectral envelopes of each induction motor fault by utilizing a linear prediction coding (LPC) analysis technique and an expectation maximization (EM) algorithm. Moreover, this paper classifies induction motor faults into their corresponding categories by calculating Mahalanobis distance using the estimated spectral envelopes and finding the minimum distance. Experimental results shows that the proposed approach yields higher classification accuracies than the state-of-the-art approach for both noiseless and noisy environments for identifying the induction motor faults.

회전체 베어링의 고장 진단을 위한 주요 특성 추출 및 분류 기법 비교 기초 연구

김예진(Yejin Kim),김영근(Young-Keun Kim) 대한기계학회 2021 대한기계학회 춘추학술대회 Vol.2021 No.11

Rotating machinery is widely used throughout the industry, and the bearing failure is a major cause for the malfunction of the mechanical system. There have been a wide research on bearing failure diagnosis with various feature extraction and classification methods. For the feature extraction, various statistical features of vibration signals analyzed in time and frequency domains are commonly applied. In addition, envelope and wavelet analysis are other popular feature extraction methods to detect the fault frequencies. In this paper, several commonly applied feature extraction and classification methods are compared for bearing fault diagnosis. This study selected some feature extraction methods based on statistic, envelop and wavelet analysis. Also, this paper applied several machine learning classification methods to compare the performance of the methods for bearing fault diagnosis.

전달오차의 EEMD적용을 통한 기어 결함분류연구

박성호,최주호 한국전산구조공학회 2017 한국전산구조공학회논문집 Vol.30 No.2

In this paper, classification of spall and crack faults of gear teeth is studied by applying the ensemble empirical mode decomposition(EEMD) for the gear transmission error(TE). Finite element models of the gears with the two faults are built, and TE is obtained by simulation of the gears under loaded contact. EEMD is applied to the residuals of the TE which are the difference between the normal and faulty signal. From the result, the difference of spall and crack faults are clearly identified by the intrinsic mode functions(IMF). A simple test bed is installed to illustrate the approach, which consists of motor, brake and a pair of spur gears. Two gears are employed to obtain the TE for the normal, spalled, and cracked gears, and the type of the faults are separated by the same EEMD application process. In order to quantify the results, crest factors are applied to each IMF. Characteristics of spall and crack are well represented by the crest factors of the first and the third IMF, which are used as the feature signals. The classification is carried out using the Bayes decision theory using the feature signals acquired through the experiments.

SVDD 기법을 이용한 하이브리드 전기자동차의 고장검출 알고리즘

나상건(Sanggun Na),전종현(Jonghyun Jeon),한인재(Injae Han),허훈(Hoon Heo) 한국소음진동공학회 2011 한국소음진동공학회 학술대회논문집 Vol.2011 No.4

In this paper, in order to improve safety of hybrid electric vehicle a fault detection algorithm is introduced. The proposed algorithm uses SVDD techniques. Two methods for learning a lot of data are used in this technique. One method is to learn the data incrementally. Another method is to remove the data that does not affect the next learning. Using lines connecting support vectors selection of removing data is made. Using this method, lot of computation time and storage can be saved while learning many data. A battery data of commercial hybrid electrical vehicle is used in this study. In the study fault boundary via SVDD is described and relevant algorithm for virtual fault data is verified. It takes some time to generate fault boundary, nevertheless once the boundary is given, fault diagnosis can be conducted in real time basis.