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      KCI등재 SCOPUS

      Visualization of Skilled Worker Motion and its Effect on Product Quality and the Design of Skill Training Systems in Metallic Painting Operations

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      https://www.riss.kr/link?id=A106102412

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      다국어 초록 (Multilingual Abstract)

      Many tasks are currently automated in the manufacturing field, but some are still performed by workers, which require technical knowledge and skills. However, it is difficult for a new worker to learn skills that require precise motion and extensive e...

      Many tasks are currently automated in the manufacturing field, but some are still performed by workers, which require technical knowledge and skills. However, it is difficult for a new worker to learn skills that require precise motion and extensive experience. Conventional on-the-job training (OJT) has a problem, which is the difficulty of defining and evaluating a correct task. Therefore, this study aimed to visualize the proper skills and their effects on quality in metallic painting operations, and to design the concept for a skill training system. Product quality depends on a worker’s motion and the effects of tools. To train a skill based on these factors, it is necessary to visualize the proper skill and to devise a method of training. Therefore, changes to a worker’s motion and the quality of products were visualized using a motion capture (MOCAP) system and three-dimensional computer graphics (3DCG) software. Furthermore, such a system requires a trainee to experience the proper motion and to evaluate his or her skills. The motion of two skilled workers was therefore analyzed to extract their skills as explicit knowledge. The skilled workers’ motion was measured using the MOCAP system. The obtained data were then analyzed as positional and rotational data in three axes for each motion of the main parts of the body. Consequently, 11 types of skills were extracted by analyzing the data. Then, an experiment was conducted to visualize the quality of the metallic painting operation using film thickness as an index. Seven factors for film thickness were extracted, and these were quantified in the experiment. Moreover, these factors were applied to 3DCG, and the film thickness was reproduced by simulation. As the result of a statistical test, the reproducibility of the film thickness was guaranteed in 3DCG. Based on the results, a training system was designed for to enable a new worker to learn the skill.

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      목차 (Table of Contents)

      • ABSTRACT
      • 1. INTRODUCTION
      • 2. STUDY SUBJECT
      • 3. EXTRACTION OF SKILLED WORKERMOTION
      • 4. VISUALIZATION OF QUALITY
      • ABSTRACT
      • 1. INTRODUCTION
      • 2. STUDY SUBJECT
      • 3. EXTRACTION OF SKILLED WORKERMOTION
      • 4. VISUALIZATION OF QUALITY
      • 5. DESIGN OF CONCEPT FOR SKILL TRAINING SYSTEM
      • 6. DISCUSSION
      • 7. CONCLUSION
      • REFERENCES
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      참고문헌 (Reference)

      1 Björing, G., "The Ergonomics of spray guns : Users’ opinions and technical measurements on spray guns compared with previous recommendations for hand tools" 25 (25): 405-414, 2000

      2 Baldwin, S., "Robotic paint automation : The pros and cons of using robots in your paint finishing system" 97 (97): 179-182, 1999

      3 Schulz, D., "Painting trends in the automotive industry" 111 (111): 38-40, 2013

      4 Endregaard, E. A., "Paint robotics : Improving automotive painting performance" 100 (100): 8-, 2002

      5 Björing, G., "Musculoskeletal exposure of manual spray painting in the woodworking industry : An ergonomic study on painters" 26 (26): 603-614, 2000

      6 Joshi, A., "Modeling of the hand-arm system for impact loading in shear fastener installation" 38 (38): 715-725, 2008

      7 Nakanishi, T., "Japanese lacquer spray paint technology to the large product" 32-36, 1987

      8 Hatamura, Y., "How to Transfer of Technology" Kodansha Ltd 2006

      9 Ikemoto, S., "Expert’s common factor of painting motion in auto repair painting process" Springer 23-33, 2016

      10 Hida, T., "Effect of task conditions on grasp force during pick-and-place task" 55-59, 2012

      1 Björing, G., "The Ergonomics of spray guns : Users’ opinions and technical measurements on spray guns compared with previous recommendations for hand tools" 25 (25): 405-414, 2000

      2 Baldwin, S., "Robotic paint automation : The pros and cons of using robots in your paint finishing system" 97 (97): 179-182, 1999

      3 Schulz, D., "Painting trends in the automotive industry" 111 (111): 38-40, 2013

      4 Endregaard, E. A., "Paint robotics : Improving automotive painting performance" 100 (100): 8-, 2002

      5 Björing, G., "Musculoskeletal exposure of manual spray painting in the woodworking industry : An ergonomic study on painters" 26 (26): 603-614, 2000

      6 Joshi, A., "Modeling of the hand-arm system for impact loading in shear fastener installation" 38 (38): 715-725, 2008

      7 Nakanishi, T., "Japanese lacquer spray paint technology to the large product" 32-36, 1987

      8 Hatamura, Y., "How to Transfer of Technology" Kodansha Ltd 2006

      9 Ikemoto, S., "Expert’s common factor of painting motion in auto repair painting process" Springer 23-33, 2016

      10 Hida, T., "Effect of task conditions on grasp force during pick-and-place task" 55-59, 2012

      11 Hida, T., "Effect of grasp conditions on upper limb load during visual inspection of objects in one hand" 229-237, 2013

      12 Hida, T., "Development of evaluation function for estimating upper-limb load during visual inspection" 1773-1778, 2012

      13 Takeshima, M., "Design of a method to analyze skill from the viewpoint of transformation from worker’s motion to objects change" 65 (65): 1-8, 2014

      14 Ikemoto, S., "Creation and usability evaluating of e-learning contents for automobile repair block painting" 8 (8): 333-337, 2017

      15 Asakawa, N., "Automation of spray-painting by an industrial robot: For the case of sculptured surface" 63 (63): 347-352, 1997

      16 Kajihara, Y., "Analysis of effects of virtual reality based assembly training" 59 (59): 162-172, 2008

      17 Lee, C. C., "An ergonomic comparison of industrial spray paint guns" 19 (19): 425-435, 1997

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      학술지 이력

      학술지 이력
      연월일 이력구분 이력상세 등재구분
      2023 평가예정 해외DB학술지평가 신청대상 (해외등재 학술지 평가)
      2020-01-01 평가 등재학술지 유지 (해외등재 학술지 평가) KCI등재
      2015-08-03 학술지명변경 한글명 : Industrial Engineeering & Management Systems -> Industrial Engineering & Management Systems
      외국어명 : Industrial Engineeering & Management Systems An International Journal -> Industrial Engineering & Management Systems An International Journal
      KCI등재
      2013-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2010-01-01 평가 등재학술지 선정 (등재후보2차) KCI등재
      2009-01-01 평가 등재후보 1차 PASS (등재후보1차) KCI등재후보
      2007-01-01 평가 등재후보학술지 선정 (신규평가) KCI등재후보
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      학술지 인용정보

      학술지 인용정보
      기준연도 WOS-KCI 통합IF(2년) KCIF(2년) KCIF(3년)
      2016 0.13 0.13 0.1
      KCIF(4년) KCIF(5년) 중심성지수(3년) 즉시성지수
      0.1 0.09 0.316 0.05
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