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      KCI등재 SCIE SCOPUS

      The effect of initial stress induced during the steel manufacturing process on the welding residual stress in multi-pass butt welding

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      https://www.riss.kr/link?id=A105325662

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      다국어 초록 (Multilingual Abstract)

      A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residual stresses induced during the manufacturing process is combined with welding residual stress or heat treatment residual stress, and remained as a final residual stress. Because such final residual stress affects the safety and strength of the structure, it is of utmost importance to measure or predict the magnitude of residual stress, and to apply this point on the design of the structure. In this study, the initial residual stress of steel structures having thicknesses of 25 mm and 70 mm during manufacturing was measured in order to investigate initial residual stress (hereinafter, referred to as initial stress). In addition, thermal elastic plastic FEM analysis was performed with this initial condition, and the effect of initial stress on the welding residual stress was investigated. Further, the reliability of the FE analysis result, considering the initial stress and welding residual stress for the steel structures having two thicknesses, was validated by comparing it with the measured results. In the vicinity of the weld joint, the initial stress is released and finally controlled by the weld residual stress. On the other hand, the farther away from the weld joint, the greater the influence of the initial stress.
      The range in which the initial stress affects the weld residual stress was not changed by the initial stress. However, in the region where the initial stress occurs in the compressive stress, the magnitude of the weld residual compressive stress varies with the compression or tension of the initial stress. The effect of initial stress on the maximum compression residual stress was far larger when initial stress was considered in case of a thickness of 25 mm with a value of 180 MPa, while in case of thickness at 70 mm, it was 200 MPa. The increase in compressive residual stress is almost the same as the initial stress. However, if initial stress was tensile, there was no significant change in the maximum compression residual stress.
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      A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residu...

      A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residual stresses induced during the manufacturing process is combined with welding residual stress or heat treatment residual stress, and remained as a final residual stress. Because such final residual stress affects the safety and strength of the structure, it is of utmost importance to measure or predict the magnitude of residual stress, and to apply this point on the design of the structure. In this study, the initial residual stress of steel structures having thicknesses of 25 mm and 70 mm during manufacturing was measured in order to investigate initial residual stress (hereinafter, referred to as initial stress). In addition, thermal elastic plastic FEM analysis was performed with this initial condition, and the effect of initial stress on the welding residual stress was investigated. Further, the reliability of the FE analysis result, considering the initial stress and welding residual stress for the steel structures having two thicknesses, was validated by comparing it with the measured results. In the vicinity of the weld joint, the initial stress is released and finally controlled by the weld residual stress. On the other hand, the farther away from the weld joint, the greater the influence of the initial stress.
      The range in which the initial stress affects the weld residual stress was not changed by the initial stress. However, in the region where the initial stress occurs in the compressive stress, the magnitude of the weld residual compressive stress varies with the compression or tension of the initial stress. The effect of initial stress on the maximum compression residual stress was far larger when initial stress was considered in case of a thickness of 25 mm with a value of 180 MPa, while in case of thickness at 70 mm, it was 200 MPa. The increase in compressive residual stress is almost the same as the initial stress. However, if initial stress was tensile, there was no significant change in the maximum compression residual stress.

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      참고문헌 (Reference)

      1 An, G.B., 2011

      2 Birkholz, M., "X-ray diffraction study on residual stress and preferred orientation in thin titanium films subjected to a high ion f lux during deposition" 96 : 7202-, 2004

      3 Brust, F.W., "Weld Process Modeling and It's Importance in a Manufacturing Environment" SAE 1998

      4 Tryfyakov, V.I., "Ultrasonic impact peening treatment of welds and its effect on fatigue resistance in air and seawater" 1993

      5 Woo, W., "Through-thickness distributions of residual stresses in two extreme heat-input thick welds: a neutron diffraction, contour method and deep hole drilling study" 61 : 3564-3574, 2000

      6 Real, PMM Vila,, "The effect of residual stresses in the lateraltorsional buckling of steel I-beams at elevated temperature" 60 (60): 783-793, 2004

      7 Daniel Schiller, "The Potential to Upgrade the Thai Innovation System by University-industry Linkages" 기술경영경제학회 14 (14): 67-91, 2006

      8 Haagensen, P.J., "Specifications forWeldToe Improvement by BurrGrinding, Tig Dressing andHammer Peening for TransverseWelds. IIW Commission XII-Working Group 2, WG2" International Institute of Welding 2001

      9 정준모, "Residual ultimate strength of a very large crude carrier considering probabilistic damage extents" 대한조선학회 6 (6): 14-26, 2014

      10 Park, Jeong-Ung, "Residual stress measurement in an extra thick multi-pass weld using initial stress integrated inherent strain method" 39 : 424-437, 2014

      1 An, G.B., 2011

      2 Birkholz, M., "X-ray diffraction study on residual stress and preferred orientation in thin titanium films subjected to a high ion f lux during deposition" 96 : 7202-, 2004

      3 Brust, F.W., "Weld Process Modeling and It's Importance in a Manufacturing Environment" SAE 1998

      4 Tryfyakov, V.I., "Ultrasonic impact peening treatment of welds and its effect on fatigue resistance in air and seawater" 1993

      5 Woo, W., "Through-thickness distributions of residual stresses in two extreme heat-input thick welds: a neutron diffraction, contour method and deep hole drilling study" 61 : 3564-3574, 2000

      6 Real, PMM Vila,, "The effect of residual stresses in the lateraltorsional buckling of steel I-beams at elevated temperature" 60 (60): 783-793, 2004

      7 Daniel Schiller, "The Potential to Upgrade the Thai Innovation System by University-industry Linkages" 기술경영경제학회 14 (14): 67-91, 2006

      8 Haagensen, P.J., "Specifications forWeldToe Improvement by BurrGrinding, Tig Dressing andHammer Peening for TransverseWelds. IIW Commission XII-Working Group 2, WG2" International Institute of Welding 2001

      9 정준모, "Residual ultimate strength of a very large crude carrier considering probabilistic damage extents" 대한조선학회 6 (6): 14-26, 2014

      10 Park, Jeong-Ung, "Residual stress measurement in an extra thick multi-pass weld using initial stress integrated inherent strain method" 39 : 424-437, 2014

      11 Murakawa, H., "Prediction of welding deformation and residual stress by elastic FEM based on inherent strain (first report) mechanism of inherent strain production" 180 : 739-751, 1996

      12 Dong, P., "Plate residual stress effects on dimensional accuracy in thermal cutting" 20 (20): 245-255, 2004

      13 Dean, D., "Numerical simulation of residual stresses induced by laser beam welding in a SUS316 stainless steel pipe with considering initial residual stress influences" 240 (240): 68-695, 2010

      14 Jiang, W., "Neutron diffraction and finite element modeling to study the weld residual stress relaxation induced by cutting" 51 : 415-420, 2013

      15 Fuchs, Henry Otten, "Metal Fatigue in Engineering" John Wiley & Sons 1980

      16 Okido, S., "Measurement of residual stress in textured Al alloy by neutron diffraction method" 19-23, 1999

      17 Smith, D.J., "Measurement and prediction of residual stresses in thick-section steel welds" 35 (35): 287-305, 2000

      18 Uy, B., "Local and post-local buckling of concrete filled steel welded box columns" 47 (47): 47-72, 1998

      19 Sicot, O., "Influence of experimental parameters on determination of residual stress using the incremental hole-drilling method" 64 (64): 171-180, 1999

      20 김성민, "Incorporating mesh-insensitive structural stress into the fatigue assessment procedure of common structural rules for bulk carriers" 대한조선학회 7 (7): 10-24, 2015

      21 Ueda, Y., "Improvement of residual stresses of circumferential joint of pipe by heat-sink welding" 108 (108): 14-23, 1986

      22 Hansen, A.V., "Improvement of Fatigue Life of Welded Structural Components by Grinding, IIW Doc. XIII-2051-05" 2005

      23 Haagensen, P.J., "IIW Recommendations on Post Weld Improvement of Steel and Aluminium Structures. IIW Doc. XIII-2200r1-07, 2008. -Tig dressing. Collaborative test program on improvement techniques" 1995

      24 Ueda, Yukio, "FEM simulation of gas and plasma cutting with emphasis on precision of cutting (mechanics, strength & structural design)" 23 (23): 93-102, 1994

      25 Park, Jeong-Ung, "Development of fatigue life improvement technology of butt joints using friction stir processing" 6 : 943476-, 2011

      26 Luo, Y., "Description of Inherent Strain and its Application to Prediction of Welding Deformation and Residual Stress under Multi-pass Welding" Osaka University 1997

      27 Kim, H.J., "Cutting camber of TMCP steel plates" 9 (9): 9-15, 1991

      28 Prime, M.B., "Cross-sectional mapping of residual stresses by measuring the surface contour after a cut" 123 : 162-168, 2001

      29 Statnikov, E.S., "Comparison of ultrasonic impact treatment (UIT) and other fatigue life improvement methods" 46 : 28-39, 2002

      30 Park, Jeong-Ung, "Comparison of measured residual stress distributions in extra-thick butt welds joined by one-pass EGW and multipass FCAW" 6 : 861247-, 2014

      31 An, Gyu Baek, "Brittle crack-arrest fracture toughness in a high heat-input thick steel weld" 185 (185): 179-185, 2014

      32 Jeom Kee, Paik, "An analytical method for the ultimate compressive strength and effective plating of stiffened panels" 49 (49): 43-68, 1999

      33 Mahmoudi, A.H., "A new procedure to measure near yield residual stresses using the deep hole drilling technique" 49 (49): 595-604, 2009

      34 McClung, R.C., "A literature survey on the stability and significance of residual stresses during fatigue" 30 (30): 173-205, 2007

      35 Park, Jeong-Ung, "A Study on Prediction and Mechanism of Out-of-plane Deformation in Butt Joint with Initial Defects" Osaka university 1997

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      학술지 이력

      학술지 이력
      연월일 이력구분 이력상세 등재구분
      2023 평가예정 해외DB학술지평가 신청대상 (해외등재 학술지 평가)
      2020-01-01 평가 등재학술지 유지 (해외등재 학술지 평가) KCI등재
      2013-10-01 평가 SCIE 등재 (등재유지) KCI등재
      2011-01-01 평가 등재후보학술지 유지 (기타) KCI등재후보
      2009-01-01 평가 SCIE 등재 (기타) KCI등재후보
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      기준연도 WOS-KCI 통합IF(2년) KCIF(2년) KCIF(3년)
      2016 0.56 0.18 0.54
      KCIF(4년) KCIF(5년) 중심성지수(3년) 즉시성지수
      0.49 0.47 0.475 0.04
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