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      KCI등재 SCIE SCOPUS

      Morphology Engineering for Compact Electrolyte Layer of Solid Oxide Fuel Cell with Roll-to-Roll Eco-production

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      https://www.riss.kr/link?id=A108572138

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      다국어 초록 (Multilingual Abstract)

      Gadolinium-doped ceria (GDC) is sought-after as an electrolyte layer in solid oxide fuel cells because of its high ionic conductivity and low treatment temperature. Recently, some studies have been reported to produce a component layer of solid oxide ...

      Gadolinium-doped ceria (GDC) is sought-after as an electrolyte layer in solid oxide fuel cells because of its high ionic conductivity and low treatment temperature. Recently, some studies have been reported to produce a component layer of solid oxide fuel cell using a Roll-to-Roll (R2R) system because of its characteristics of the cost-effective and eco-friendly advantages. However, the brittleness and low density of GDC prevent it from being mass-produced via the R2R continuous process. Therefore, we attempted to improve the density of GDC-based multi-electrolyte layers through an optimized R2R calendaring process. The finite element method was employed to determine suitable materials for the calendering rolls and the maximum calendering pressure that would reduce the thickness and porosity of the coated electrolyte layer without producing cracks in the layer. The effect of the number of calendering processes on the thickness and porosity of the electrolyte layers was examined as well. Silicon and steel were observed to be best-suited as the materials for the top and bottom rolls, respectively. Moreover, the maximum permissible calendering pressure was determined to be 15 MPa, while the ideal number of calendering processes was found to be 5. Experimental observations using scanning electron microscopy confirmed that the optimized calendering process reduced the thickness and porosity of the coated electrolyte layers by 16.99% and 7.04%, respectively. Thus, our findings suggest that large-area, high-density GDC-based multi-electrolyte layers with smooth surfaces can be produced via the R2R process, which can enable mass production of SOFCs.

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      참고문헌 (Reference) 논문관계도

      1 Minho Jo, "Web Unevenness Due to Thermal Deformation in the Roll-to-Roll Manufacturing Process" MDPI AG 10 (10): 8636-, 2020

      2 Ma, L., "Transverse vibration and instability of axially travelling web subjected to non-homogeneous tension" 133 : 752-758, 2017

      3 Seongyong Kim, "Transmittance Control of a Water-Repellent-Coated Layer on a Tensioned Web in a Roll-to-Roll Slot-Die Coating System" MDPI AG 13 (13): 4003-, 2021

      4 Roisum, D. R., "The Mechanics of Rollers" Tappi press 1996

      5 Kee-Hyun Shin, "The Effect of Tension on the Lateral Dynamics and Control of a Moving Web" Institute of Electrical and Electronics Engineers (IEEE) 43 (43): 403-411, 2007

      6 Ebler, N. A., "Tension control : Dancer rolls or load cells" 29 (29): 727-739, 1993

      7 이종수 ; Seongyong Kim ; Chang Woo Lee, "Taper tension profile in roll-to-roll rewinder: Improving adhesive force of pressure-sensitive adhesive film" 한국정밀공학회 6 (6): 853-860, 2019

      8 이종수 ; 김성용 ; 이창우, "Surface drying for brittle material coating without crack defects in large-area roll-to-roll coating system" 한국정밀공학회 6 (6): 723-730, 2019

      9 Junseok Kim, "Solid oxide fuel cells with zirconia/ceria bilayer electrolytes via roll calendering process" Elsevier BV 846 : 156318-, 2020

      10 Roar Søndergaard, "Roll-to-roll fabrication of polymer solar cells" Elsevier BV 15 (15): 36-49, 2012

      1 Minho Jo, "Web Unevenness Due to Thermal Deformation in the Roll-to-Roll Manufacturing Process" MDPI AG 10 (10): 8636-, 2020

      2 Ma, L., "Transverse vibration and instability of axially travelling web subjected to non-homogeneous tension" 133 : 752-758, 2017

      3 Seongyong Kim, "Transmittance Control of a Water-Repellent-Coated Layer on a Tensioned Web in a Roll-to-Roll Slot-Die Coating System" MDPI AG 13 (13): 4003-, 2021

      4 Roisum, D. R., "The Mechanics of Rollers" Tappi press 1996

      5 Kee-Hyun Shin, "The Effect of Tension on the Lateral Dynamics and Control of a Moving Web" Institute of Electrical and Electronics Engineers (IEEE) 43 (43): 403-411, 2007

      6 Ebler, N. A., "Tension control : Dancer rolls or load cells" 29 (29): 727-739, 1993

      7 이종수 ; Seongyong Kim ; Chang Woo Lee, "Taper tension profile in roll-to-roll rewinder: Improving adhesive force of pressure-sensitive adhesive film" 한국정밀공학회 6 (6): 853-860, 2019

      8 이종수 ; 김성용 ; 이창우, "Surface drying for brittle material coating without crack defects in large-area roll-to-roll coating system" 한국정밀공학회 6 (6): 723-730, 2019

      9 Junseok Kim, "Solid oxide fuel cells with zirconia/ceria bilayer electrolytes via roll calendering process" Elsevier BV 846 : 156318-, 2020

      10 Roar Søndergaard, "Roll-to-roll fabrication of polymer solar cells" Elsevier BV 15 (15): 36-49, 2012

      11 Schwartz, E., "Roll to roll processing for flexible electronics" Cornell University 2006

      12 Minho Jo ; Jongsu Lee ; Seongyong Kim ; Gyoujin Cho ; Taik-Min Lee ; 이창우, "Resistance Control of an Additively Manufactured Conductive Layer in Roll-to-Roll Gravure Printing Systems" 한국정밀공학회 8 (8): 817-828, 2021

      13 Chang Woo Lee ; Seongyong Kim ; Minho Jo ; 이종수, "Residual Interfacial Deformation in Flexible Copper Clad Laminate Occurring During Roll-to-Roll Composite Film Manufacturing" 한국정밀공학회 8 (8): 805-815, 2021

      14 Xuemei Song, "Relationship between cracks and microstructures in APS YSZ coatings at elevated temperatures" Elsevier BV 131 : 277-284, 2017

      15 Sannan Yousaf Toor, "Reducing sintering temperature while maintaining high conductivity for SOFC electrolyte: Copper as sintering aid for Samarium Doped Ceria" Elsevier BV 46 (46): 1148-1157, 2020

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      17 Yige Wang, "Performance and stability analysis of SOFC containing thin and dense gadolinium-doped ceria interlayer sintered at low temperature" Elsevier BV 8 (8): 347-357, 2022

      18 Jonghyun Son ; Sehoon Hwang ; Soonwook Hong ; Suhaeng Heo ; Young Beom Kim, "Parameter Study on Solid Oxide Fuel Cell Heat-up Process to Reaction Starting Temperature" 한국정밀공학회 7 (7): 1073-1083, 2020

      19 Seongyong Kim, "Numerical Modeling of Ink Widening and Coating Gap in Roll-to-Roll Slot-Die Coating of Solid Oxide Fuel Cell Electrolytic Layer" MDPI AG 12 (12): 2927-, 2020

      20 Alan F. Lynch, "Nonlinear tension observers for web machines" Elsevier BV 40 (40): 1517-1524, 2004

      21 Alireza Karimaghaloo ; Junmo Koo ; Hung-Sen Kang ; Shin Ae Song ; Joon Hyung Shim ; Min Hwan Lee, "Nanoscale Surface and Interface Engineering of Solid Oxide Fuel Cells by Atomic Layer Deposition: A Review" 한국정밀공학회 6 (6): 611-628, 2019

      22 T. Sakamoto, "Modelling and analysis of a web tension control system" IEEE 1 : 358-362, 1995

      23 Mollamahmutoglu, C., "Modeling the influence of web thickness and length imperfections resulting from manufacturing processes on wound roll stresses" 8 : 22-33, 2015

      24 Hyun-Kyoo Kang, "Modeling and Matching Design of a Tension Controller Using Pendulum Dancer in Roll-to-Roll Systems" Institute of Electrical and Electronics Engineers (IEEE) 47 (47): 1558-1566, 2011

      25 Zhihua Chen, "Model-based feedforward register control of roll-to-roll web printing systems" Elsevier BV 51 : 58-68, 2016

      26 Y LENG, "Low-temperature SOFC with thin film GDC electrolyte prepared in situ by solid-state reaction" Elsevier BV 170 (170): 9-15, 2004

      27 Gianni Campatelli ; Filippo Montevecchi ; Giuseppe Venturini ; Giuseppe Ingarao ; Paolo C. Priarone, "Integrated WAAM-Subtractive versus Pure Subtractive Manufacturing Approaches: an Energy Efficiency Comparison" 한국정밀공학회 7 (7): 1-11, 2020

      28 Megan J. Cordill, "Improved fracture resistance of Cu/Mo bilayers with thickness tailoring" Elsevier BV 202 : 113994-, 2021

      29 Yoonjae Lee, "Impact of Sensor Data Characterization with Directional Nature of Fault and Statistical Feature Combination for Defect Detection on Roll-to-Roll Printed Electronics" MDPI AG 21 (21): 8454-, 2021

      30 Manogna Jambhapuram, "Finite element investigation of lamination-induced curl due to residual stresses" Elsevier BV 4 : 100034-, 2021

      31 Kim, J., "Enhanced sinterability and electrochemical performance of solid oxide fuel cells via a roll calendering process" 7 (7): 9958-9967, 2019

      32 Jongseo Lee ; Mingi Choi ; 이원영, "Encapsulation of Metal Catalysts for Stable Solid Oxide Fuel Cell Cathodes" 한국정밀공학회 8 (8): 1529-1535, 2021

      33 Gu Young Cho ; Wonjong Yu ; Yoon Ho Lee ; Yeageun Lee ; Waqas Hassan Tanveer ; Yusung Kim ; Sanghoon Lee ; Suk Won Cha, "Effects of nanoscale PEALD YSZ interlayer for AAO based thin film solid oxide fuel cells" 한국정밀공학회 7 (7): 423-430, 2020

      34 Jeong, C., "Design and processing parameters of La2NiO4+ δ-based cathode for anode-supported planar solid oxide fuel cells(SOFCs)" 297 : 370-378, 2015

      35 Yangtao Liu, "Current and future lithium-ion battery manufacturing" Elsevier BV 24 (24): 102332-, 2021

      36 Z.Cedric Xia, "Crack patterns in thin films" Elsevier BV 48 (48): 1107-1131, 2000

      37 Kim, S., "Computational fluid dynamics model for thickness and uniformity prediction of coating layer in slot-die process" 104 (104): 2991-2997, 2019

      38 Joon Hyung Shim ; 한권덕 ; Hyung Jong Choi ; Yongmin Kim ; Shicheng Xu ; Jihwan An ; Young Beom Kim ; Tanja Graf ; Thomas D. Schladt ; Turgut M. Gür ; Fritz B. Prinz, "Atomic Layer Deposition for Surface Engineering of Solid Oxide Fuel Cell Electrodes" 한국정밀공학회 6 (6): 629-646, 2019

      39 B Steele, "Appraisal of Ce1−yGdyO2−y/2 electrolytes for IT-SOFC operation at 500°C" Elsevier BV 129 (129): 95-110, 2000

      40 Liu, Q. L., "Anodesupported solid oxide fuel cell with yttria-stabilized zirconia/gadolinia-doped ceria bilalyer electrolyte prepared by wet ceramic cosintering process" 162 (162): 1036-1042, 2006

      41 Jongsu Lee, "Analysis of dynamic thermal characteristic of register of roll-to-roll multi-layer printing systems" Elsevier BV 35 : 77-83, 2015

      42 Jongsu Lee, "Advanced Tension Model for Highly Integrated Flexible Electronics in Roll-to-Roll Manufacturing" Institute of Electrical and Electronics Engineers (IEEE) 27 (27): 2908-2917, 2022

      43 Lee, C., "A novel method to guarantee the specified thickness and surface roughness of the roll-to-roll printed patterns using the tension of a moving substrate" 19 (19): 1243-1253, 2010

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