A High Accuracy Method for the Field Dynamic Balancing of Rigid Spindles in the Ultra-Precision Turning Machine

다국어 초록 (Multilingual Abstract)

For the ultra-precision turning machine, the spindle system is a core component and plays a decisive role in precise machining. The unbalancing state in the spindle can degrade the quality of the machining surface. Therefore, the spindle system must be exceptionally well balanced before processing. In this paper, we proposed a high accuracy spindle balance method, which adopts the real-time data in the CNC system and combines with disturbance observer (DOB) to estimate the unbalancing vector without any extra sensors. Moreover, this method takes full advantage of the ultra-precision machine structure, the high precision grating, and the high-performance motor servo system to achieve high accuracy measurement for the spindle unbalancing. According to the experimental results, the proposed method accuracy is up to G0.0073, which is at least three levels greater than the highest official ISO balancing quality grade G0.16. In the cutting experiments, the PV value reduce to 0.207 μm from 0.528 μm with upgrading the spindle balance grade to G0.01024 from G0.16, verifies the accuracy of the spindle dynamic balancing method from the practice side.

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