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        The rock fragmentation mechanism and plastic energy dissipation analysis of rock indentation

        Zhu, Xiaohua,Liu, Weiji Techno-Press 2018 Geomechanics & engineering Vol.16 No.2

        Based on theories of rock mechanics, rock fragmentation, mechanics of elasto-plasticity, and energy dissipation etc., a method is presented for evaluating the rock fragmentation efficiency by using plastic energy dissipation ratio as an index. Using the presented method, the fragmentation efficiency of rocks with different strengths (corresponding to soft, intermediately hard and hard ones) under indentation is analyzed and compared. The theoretical and numerical simulation analyses are then combined with experimental results to systematically reveal the fragmentation mechanism of rocks under indentation of indenter. The results indicate that the fragmentation efficiency of rocks is higher when the plastic energy dissipation ratio is lower, and hence the drilling efficiency is higher. For the rocks with higher hardness and brittleness, the plastic energy dissipation ratio of the rocks at crush is lower. For rocks with lower hardness and brittleness (such as sandstone), most of the work done by the indenter to the rocks is transferred to the elastic and plastic energy of the rocks. However, most of such work is transferred to the elastic energy when the hardness and the brittleness of the rocks are higher. The plastic deformation is small and little energy is dissipated for brittle crush, and the elastic energy is mainly transferred to the kinetic energy of the rock fragment. The plastic energy ratio is proved to produce more accurate assessment on the fragmentation efficiency of rocks, and the presented method can provide a theoretical basis for the optimization of drill bit and selection of well drilling as well as for the selection of the rock fragmentation ways.

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        Numerical modelling of bottom-hole rock in underbalanced drilling using thermo-poroelastoplasticity model

        Weiji Liu,Yun-Lai Zhou,Xiaohua Zhu,Xiannan Meng,Mei Liu,Magd Abdel Wahab 국제구조공학회 2019 Structural Engineering and Mechanics, An Int'l Jou Vol.69 No.5

        Stress analysis of bottom-hole rock has to be considered with much care to further understand rock fragmentation mechanism and high penetration rate. This original study establishes a fully coupled simulation model and explores the effects of overburden pressure, horizontal in-situ stresses, drilling mud pressure, pore pressure and temperature on the stress distribution in bottom-hole rock. The research finds that in air drilling, as the well depth increases, the more easily the bottom-hole rock is to be broken. Moreover, the mud pressure has a great effect on the bottom-hole rock. The bigger the mud pressure is, the more difficult to break the bottom-hole rock is. Furthermore, the maximum principal stress of the bottom-hole increases as the mud pressure, well depth and temperature difference increase. The bottom-hole rock can be divided into three main regions according to the stress state, namely a) three directions tensile area, b) two directions compression areas and c) three directions compression area, which are classified as a) easy, b) normal and c) hard, respectively, for the corresponding fragmentation degree of difficulty. The main contribution of this paper is that it presents for the first time a thorough study of the effect of related factors, including stress distribution and temperature, on the bottom-hole rock fracture rather than the well wall, using a thermo-poroelastoplasticity model.

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        Numerical study of rock-breaking performance of cutters in heterogeneous sand cobble ground

        Jin Guo,Xiangwei Kong,Liu Cheng,Xueyi Li 대한기계학회 2022 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.36 No.6

        Further research into tunneling performance in heterogeneous sand cobble ground demands an accurate numerical model of actual formation. In this paper, the ground model composed of spherical sand and ellipsoidal cobble was constructed to study the rockbreaking performance by using the discrete element method. The shape and physical parameters of sand and cobble were obtained on the basis of field test data. Then, the ground model was constructed to simulate the rock-breaking process of the cutterhead. The results show that the center cutter has a high flat wear percentage. With the decrease in cobble content (CC), the cracks between cutters are not connected effectively, thereby resulting in lower rock-breaking quantity. Finally, the influences of CC on the optimal parameters and crack propagation were analyzed. The results indicate that the rock-breaking performance in the ground with a low CC can be improved by increasing penetration and reducing cutter spacing.

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