Characteristics of Solid-state Fermented Feed and its Effects on Performance and Nutrient Digestibility in Growing-finishing Pigs

Hu, Jiankun,Lu, Wenqing,Wang, Chunlin,Zhu, Ronghua,Qiao, Jiayun Asian Australasian Association of Animal Productio 2008 Animal Bioscience Vol.21 No.11

This study investigated the effects of solid-state fermentation of a compound pig feed on its microbial and nutritional characteristics as well as on pig performance and nutrient digestibility. A mixed culture containing Lactobacillus fermentum, Saccharomyces cerevisae and Bacillus subtilis was used for solid-state fermentation and solid-state fermented feed samples were collected on days 0, 1, 2, 3, 5, 7, 10, 15, 20 and 30 for microbial counts and chemical analysis. Lactic acid bacteria increased rapidly during the first three days of fermentation and then slowly declined until day 10 and, thereafter, the counts were maintained at about 6.7 log cfu/g for the duration of the fermentation period. Enterobacteria also increased during the first two days, and then fell below the detectable level of the analysis (3.0 log cfu/g). The pH of the fermentation substrate declined from 6.1 at the start of fermentation to 5.7 by day 30. The water-soluble protein content increased from 8.2 to 9.2% while the concentration of acetic acid increased from 16.6 to 51.3 mmol/kg over the 30-day fermentation. At the end of the 30-day fermentation, the solid-state fermented feed was used in a pig feeding trial to determine its effects on performance and nutrient digestibility in growing-finishing pigs. Twenty crossbred barrows ($14.11{\pm}0.77kg\;BW$) were allotted into two dietary treatments, which comprised a regular dry diet containing antibiotics and a solid-state fermented feed based diet, free of antibiotics. There was no difference due to diet on pig performance or nutrient digestibility. In conclusion, solid-state fermentation resulted in high counts of lactic acid bacteria and low counts of enterobacteria in the substrate. Moreover, feeding a diet containing solid-state fermented feed, free of antibiotics, can result in similar performance and nutrient digestibility in growing-finishing pigs to a regular diet with antibiotics.

Semi-solid State Fermentation of Food Waste for Production of Bacillus thuringiensis Biopesticide

Wenyu Zhang,Hui Zou,Lin Jiang,Juejun Yao,Jing Liang,Qunhui Wang 한국생물공학회 2015 Biotechnology and Bioprocess Engineering Vol.20 No.6

In this study, Bacillus thuringiensis (Bt) biopesticide was produced through different fermentation processes using food waste with different water contents. The semi-solid state sample with 75% water content presented the highest δ-endotoxin efficiency of 862 μg/mL. δ-endotoxin efficiency increased by 30.2% from that of the solid-state sample (50% water content) and 73.8% from that of the submerged sample (99% water content). Results confirmed that semi-solid state fermentation presents considerable advantages compared with other fermentation types (solid-state and submerged). The timing adjustment of pH and recycling fermentation effectively counteracted the inhibition of pH and product, thereby increasing δ- endotoxin efficiency to 1,648 and 2,478 μg/mL (accumulated value of all four fermentation loops), respectively. A δ- endotoxin slow-release formulation using polylactic acid as the carrier was also developed to effectively promote the stability of Bt biopesticide.

Comparison of Liquid and Solid-State Fermentation Processes for the Production of Enzymes and Beta-Glucan from Hulled Barley

( Se Yeon Lee ),( Chae Hun Ra ) 한국미생물 · 생명공학회 2022 Journal of microbiology and biotechnology Vol.32 No.3

Solid-state fermentation using hulled barley was carried out to produce enzymes and β-glucan. The one-factor-at-a-time experiments were carried out to determine the optimal composition of the basal medium. The modified synthetic medium composition in liquid-state fermentation was determined to be 70 g/l hulled barley, 0 g/l rice bran, 5 g/l soytone, and 6 g/l ascorbic acid. Optimal pretreatment conditions of hulled barley by solid-state fermentation were evaluated in terms of maximum production of fungal biomass, amylase, protease, and β-glucan, which were 1.26 mg/g, 31310.34 U/g, 2614.95 U/g, and 14.6% (w/w), respectively, at 60 min of pretreatment condition. Thus, the solid-state fermentation process was found to enhance the overall fermentation yields of hulled barley to produce high amounts of enzymes and β-glucan.

Aspergillus niger를 이용한 곡류발효물의 배양특성 및 α-Glucosidase 활성 저해효과

지수빈,라채훈 한국유산균프로바이오틱스학회 2022 Current Topic in Lactic Acid Bacteria and Probioti Vol.8 No.2

Liquid-state fermentation (LSF) and solid-state fermentation (SSF) were carried out to produce enzymes and β-glucan. The modified synthetic medium composition in liquid-state fermentation (LSF) was determined to be 5% (w/v) whole oat flour, 2% (w/v) tryptone, and 2% (w/v) rice bran. The different humidity conditions of oat by solid-state fermentation were evaluated in terms of maximum production of fungal biomass, amylase, protease, and β-glucan, which were 0.23 mg/g, 7,157.38 U/g, 413.67 U/g, and 8.26% (w/w), respectively, at 60% of humidity condition. Moreover, α-glucosidase inhibition activities of fermented oat with 60% humidity at 48 h were shown to be high 49.08% (w/w). Therefore, liquid- and solid-state fermentation processes were found to enhance the overall fermentation yields of oat to produce enzymes and β-glucan.

Effects of Feeding Solid-state Fermented Rapeseed Meal on Performance, Nutrient Digestibility, Intestinal Ecology and Intestinal Morphology of Broiler Chickens

Chiang, G.,Lu, W.Q.,Piao, X.S.,Hu, J.K.,Gong, L.M.,Thacker, P.A. Asian Australasian Association of Animal Productio 2010 Animal Bioscience Vol.23 No.2

This trial was conducted to determine the effects of feeding a diet containing solid-state fermented rapeseed meal on performance, nutrient digestibility, intestinal ecology and intestinal morphology of broiler chickens. A mixed liquid culture, containing approximately 5 log cfu/ml Lactobacillus fermentum, Enterococcus faecium, Saccharomyces cerevisae and Bacillus subtilis was prepared in a 1:1:1:1 ratio. A basal substrate (BS) containing 75% rapeseed, 24% wheat bran and 1% brown sugar was mixed with the liquid culture in a ratio of 10:3. Over the 30-day fermentation, isothiocyanates were reduced from 119.6 to 14.7 mmol/kg. A total of 168, day-old male Arbor Acres broiler chicks were assigned to one of three dietary treatments including a corn-soybean meal based control diet as well as two experimental diets in which the control diet was supplemented with 10% of the BS containing unfermented rapeseed meal or 10% of the BS containing rapeseed meal subjected to solid state fermentation. There were 8 pens per treatment and 7 birds per pen. From days 19-21 and days 40-42, uncontaminated excreta were collected from each pen for digestibility determinations. In addition, digesta from the colon and ceca were collected to determine the number of lactobacilli, enterobacteria and total aerobes. The middle sections of the duodenum, jejunum, and ileum were collected for intestinal morphology. Over the entire experimental period (d 1-42), the weight gain and feed conversion of birds fed fermented rapeseed meal were superior (p<0.05) to that of birds fed nonfermented rapeseed meal and did not differ from the soybean control. On day 42, birds fed fermented rapeseed meal had higher (p<0.05) total tract apparent digestibility coefficients for dry matter, energy, and calcium than birds fed non-fermented rapeseed meal. Colon and ceca digesta from broilers fed the fermented feed had higher (p<0.05) lactobacilli counts than birds fed the control and non-fermented rapeseed meal diets on day 21 and 42. Fermentation also improved (p<0.05) villus height and the villus height:crypt depth ratio in the ileum and jejunum on day 21 and 42. The results indicate that solid-state fermentation of rapeseed meal enhanced performance and improved the intestinal morphology of broilers and may allow greater quantities of rapeseed meal to be fed to broilers potentially reducing the cost of broiler production.

쌀누룩과 수수를 사용한 고체발효 증류주의 제조 특성

신제영,정다솜,강창수,최한석,Shin, J.Y.,Jeong, D.S.,Kang, C.S.,Choi, H.S. 국립한국농수산대학교 교육개발센터 2021 현장농업연구지 = Journal of practical agricultural resear Vol.23 No.1

In this study, characteristics of solid-state fermentation distilled spirits with nuruk (fermentation starter) and sorghum were investigated. The starch digestion activity was highest in black koji (A. usamii) at 359.15 U/g dry base, white koji (A. luchuensis) at 306.98 and yellow koji (A. oryzae) at 15.31 was followed. The pH of the solid-state fermented mash in yellow, white and black koji showed 5.09, 4.46 and 4.50 respectively with significant differences (p<0.001). The total acid content of white and black koji was 0.73% as citric acid. The alcohol content of mash prepared with yellow, white and black koji was 4.34, 4.24, 3.89% respectively. The contents of reducing sugar showed 3.28, 3.23 and 2.64%. Total sugar were 14.88, 17.84 and 17.60% respectively. The alcohol content of each distillate ranged from 44.3 to 39.9%, and the furfural content in yellow koji was 1.25 times lower than the others.

Physicochemical Properties of Roasted Soybean Flour Bioconverted by Solid-State Fermentation Using Bacillus subtilis and Lactobacillus plantarum

Park, Min-Ju,Genera, Thiyam,Lee, Sam-Pin The Korean Society of Food Science and Nutrition 2012 Preventive Nutrition and Food Science Vol.17 No.1

To produce novel cheese-like fermented soybean, the solid-state fermentation of roasted soybean flour (RSF) was performed using 1.0% inoculum Bacillus subtilis HA and Lactobacillus plantarum, with the initial 60% substrate moisture for 10 hr at $42^{\circ}$, resulting in pH 6.5, 0.82% acidity, 3.5% mucilage, 14.3 unit/g protease activity, 7.6 unit/g fibrinolytic activity, 216 mg% tyrosine content and $1.7{\times}10^{10}$ CFU/g of viable cell counts. After the second lactic acid fermentation with 10~30% skim milk powder, the fermented RSF resulted in an increase in acidity with 1.64~1.99%, tyrosine content with 246~308 mg% and protease activity in the range of 5.2~17.5 unit/g and 0.966 water activity. Viable cell counts as probiotics indicated $1.6{\times}10^8$ CFU/g of B. subtilis and $7.3{\times}10^{10}$ CFU/g of L. plantarum. The firmness of the first fermented RSF with 2,491 $g{\cdot}{\o}mm^{-1}$ greatly decreased to 1,533 $g{\cdot}{\o}mm^{-1}$ in the second fermented RSF, although firmness was slightly increased by adding a higher content of skim milk. The consistency of the second fermented RSF also decreased greatly from 55,640 to 3,264~ 3,998 in the presence of 10~30% skim milk. The effective hydrolysis of soy protein and skim milk protein in the fermented RSF was confirmed. Thus, the second fermented RSF with a sour taste and flavor showed similar textural properties to commercial soft cheese.

말분변 미생물을 이용한 주스박 사료의 발효 특성

황원욱,김겸헌,우개민,임정호,우제훈,채현석,박남건,김수기,Hwang, Won-Uk,Kim, Gyeom-Heon,Niu, Kai-Min,Lim, Joung-Ho,Woo, Jae-Hoon,Chae, Hyun-Seok,Park, Nam-Geon,Kim, Soo-Ki 한국초지조사료학회 2017 한국초지조사료학회지 Vol.37 No.4

본 연구에서는 주스박에 토착하고 있는 미생물을 분리하고 이를 발효에 이용하여 사료적 가치를 평가하고자 하였다. 주스박과 대두박을 원료로 하여 바실러스, 효모 그리고 유산균을 혼합 접종하여 수분 60%에서 고체발효 후의 pH변화, 총 균수의 변화와 같은 발효특성과 원료의 시간대별 일반성분의 변화를 확인하고자 하였다. 사과박, 당근박, 포도박, 감귤박에서 발효에 이용하기 위한 토착균주들을 분리, 동정하였으며 분리균 중 Lactobacillus plantarum, Weissella cibaria 및 Bacillus subtilis를 선택하여 농산부산물 고체발효에 이용하였다. 발효 주스박의 원료로는 사과박, 당근박, 포도박, 감귤박과 각 박을 동일비율로 혼합한 혼합박을 이용하여 5개의 시험구를 구성하였다. 위의 박들을 대두박과 2:3의 비율로 혼합하였으며 수분은 60%로 하여 발효 출발점에 바실러스, 12시간대에 효모 그리고 24시간에 유산균을 단계적으로 접종하여 $35^{\circ}C$에서 총 48시간 동안 발효하였다. 발효에 의한 pH변화는 발효 전후에서 사과박, 당근박, 포도박, 감귤박 그리고 혼합박에서 각각 $6.25{\rightarrow}4.47$, $6.23{\rightarrow}4.41$, $6.12{\rightarrow}4.66$, $5.49{\rightarrow}4.56$ 그리고 $5.45{\rightarrow}4.40$로 낮아지는 변화를 보였다. 발효 시간에 따른 생균수를 조사한 결과 발효 최초 접종시 초기 균수인 $10^7$에 비해 12, 24 그리고 48시간 발효 후에 모든 처리구에서 $10^8{\sim}10^9$로 증식되면서 발효가 지속적으로 진행되어 선별한 균주와 단계별 균주의 접종조건이 주스박을 발효함에 있어 적합한 것으로 판단되었다. 발효 초기인 12시간까지 젖산의 생성이 급격히 진행되었으며 사과박, 당근박, 포도박, 감귤박 그리고 혼합박에서 각각 632.40, 726.74, 674.29, 647.39 그리고 748.77 mMol/g으로 생성되었다. 발효 시간에 따른 건물함량은 초기 건물함량인 60%에서 12, 24시간 발효 후 당근박의 건물함량이 각각 54.84%, 56.66%로 다른 처리구들보다 유의적으로 높은 값을 보였으며(p<0.05), 포도박은 45.3%, 44.15%로 낮은 건물량을 보였다(p<0.05). 전반적으로 건물함량은 원물의 20%정도가 감소되었으며, 발효 시간에 따라서는 크게 변하지 않았다. 발효 시간대별 NDF는 발효 12시간째 모든 주스박에서 많은 감소를 보였으며 24시간부터 서서히 감소 또는 유지를 하였으며, 24시간대에는 포도박과 사과박이 가장 높은 경향을 보였다(p<0.10). ADF는 전반적으로 발효 시간에 따라 큰 변화를 보이지 않았으나, 사과박은 발효초기에 비해 12시간 때부터 급격히 감소하는 경향을 보였다 (p<0.10). 발효 시간에 따른 조회분은 쥬스박 별로 차이를 보이지 않았으나 (p<0.05), 전체적으로 감소되는 경향을 보였다. 주스박을 이용한 말용 사료를 개발하기 위해 사과박, 당근박, 포도박 그리고 말분변을 접종하였을 때 이들을 이용하는 우점 균주를 분리할 수 있었다. 이들 균주 중에서 발효에 유용하게 사용할 수 있는 바실러스와 유산균을 선별하였다. 바실러스, 효모 그리고 유산균을 3단계로 12시간 간격으로 각각 순서에 따라 접종하였다. 각 균주의 접종이후 12시간부터는 총 균수가 각각 $10^8$ 이상으로 유지하였다. 48시간 배양 후는 바실러스, 효모 그리고 유산균이 거의 균등하게 성장하였으며 이러한 주스박 발효물을 이용하여 말 사료로 이용하면 식품부산물을 사료자원으로 이용할 수 있을 뿐만 아니라 말을 위한 생균제의 급여로 In vitro fermentation was conducted to figure out alternative fiber sources for horse feed. For the development of value-added products as a horse feed resource, the pomaces from apple, carrot, grape, and citrus were fermented under solid-state conditions in the presence of 60% soybean meal with 40% of each fruit pomace at 60% of moisture content. Lactobacillus plantarum SK3873, Lactobacillus plantarum SK3893, Weissella cibaria SK3880, and Bacillus subtilis SK3889 were isolated from the fermented fruit pomace by inoculation of horse feces. For the growth of Bacillus subtilis, Saccharomyces cerevisiae, and Lactobacillus plantarum, they were inoculated in 3-step order at 0, 12, and 24 h, respectively. The fruit pomace was fermented for 48 h at $35^{\circ}C$. The pH of the apple, carrot, grape, citrus and all mixed pomaces decreased from 5.45~6.25 to 4.40~4.77. Microbial growth was maintained at $10^8{\sim}10^9cfu/g$. After 12 and 24 h incubation, dry matter of carrot pomace were highest at 54.84 and 56.66%, respectively (P<0.05) and that of grape pomace was lower than others during fermentation (P<0.05). Dry matter was generally reduced by about 20%. NDF decreased gradually or maintained after 24 h, indicating the fiber degradation. Ash content tended to decrease during fermentation. After 48 hours fermentation, Bacillus, yeast and Lactobacillus showed an excellent growth by using juice by-products. These results suggest that fermented juice pomace has a potential as horse feedstuff with probiotics to maintain beneficial microflora in horse gut.

Investigation on the Microbiological and Biochemical Properties of Kimchi in the Solid-state Model System Designed for Fermented Sausages

Lee, Joo-Yeon Korean Society for Food Science of Animal Resource 2010 한국축산식품학회지 Vol.30 No.2

The objective of this study was to investigate the potential of the application of kimchi LAB as starter culture in the production of fermented sausages. For this, the solid-state model media composed to simulate the substantial conditions of meat mixtures were fermented for 120 h after the treatment with different concentrations of kimchi (0.5, 1.0, 1.5, 3.0, and 5.0%) and lyophilized kimchi-powder (0.2 % and 0.5%). During the fermentation period, the growth of total viable cells and LAB, and the changes of pH and titratable acidity were investigated. The initial LAB counts ranged from 7.18 to 8.34 Log CFU/ mL for kimchi media and from 6.93 to 6.94 Log CFU/mL for kimchi-powder media depending on the added concentrations. The kimchi LAB in this study were not influenced by the immobilized condition for their adaptation and growth by showing no lag phase and thus acted similar as in the submerged medium. The initially increased counts reached around 9 Log CFU/ mL in 12 h independent of the concentrations of a ded kimchi. However, the growth and metabolic activity of kimchi-powder LAB were influenced by the immobilized condition. Supposedly, as the nutrient supply in solid-state depended solely on diffusion, these differences in the souring properties were caused by the LAB topography in the medium matrix. Nevertheless, the differences in the numbers of LAB between two media were less than 0.5 Log units and the pH drop in the solidstate batches was quite rapid and reached low values. Therefore, it can be assumed that kimchi and kimchi-powder LAB showed the utility as the substitute of commercial starter culture even without a rehydrating pretreatment.

Application and Analysis of Rhizopus oryzae Mycelia Extending Characteristic in Solid-state Fermentation for Producing Glucoamylase

( Xianghua Tang ),( Tianbao Luo ),( Xue Li ),( Huanhuan Yang ),( Yunjuan Yang ),( Junjun Li ),( Bo Xu ),( Zunxi Huang ) 한국미생물생명공학회(구 한국산업미생물학회) 2018 Journal of microbiology and biotechnology Vol.28 No.11

Enhanced application of solid-state fermentation (SSF) in industrial production and the influence of SSF of Rhizopus K1 on glucoamylase productivity were analyzed using the flat band method. A growth model was implemented through SSF of Rhizopus K1 in this experiment, and spectrophotometric method was used to determine glucoamylase activity. Results showed that in bran and potato culture medium with 70% moisture in a loose state, μ of mycelium reached to 0.15 h^-1 after 45 h of culture in a thermostatic water bath incubator at 30°C. Under a low-magnification microscope, mycelial cells appeared uniform, bulky with numerous branches, and were not easily ruptured. The generated glucoamylase activity reached to 55 U/g (dry basis). This study has good utilization value for glucoamylase production by Rhizopus in SSF.