입자상물질과 Ash양이 디젤매연여과장치 내의 배압 및 유동균일도에 미치는 영향

김윤지(YunJi Kim),한단비(DanBee Han),서태원(TaeWon Seo),오광철(KwangChul Oh),백영순(YoungSoon Baek) 한국청정기술학회 2020 청정기술 Vol.26 No.1

최근 미세먼지 증가로 인하여 디젤엔진의 배출 규제가 강화됨에 따라 디젤 매연여과장치에 관심이 급증하게 되었으며, 특히 디젤 배기가스 후처리 장치의 고효율화에 대한 기술개발이 더욱 요구되고 있다. 이에 대한 일환으로서 디젤매연여과장치(diesel particulate filter, DPF) 내 배기가스의 유동 균일도를 향상시키고 배압을 낮추어서 배기가스처리 효율을 높이는 연구가 많이 되고 있다. 본 연구에서는 ANSYS Fluent를 이용하여 직경 12"의 DPF와 디젤산화촉매(diesel oxidation catalyst, DOC)를 장착한 디젤 매연여과장치에서의 배기가스의 유속과 온도, DPF IO ratio, Ash와 PM양에 따른 배압에 미치는 영향을 시뮬레이션 하여 배압을 낮추는 최적화 연구를 하였다. 결과로서 배기가스의 온도와 유속이 낮을수록 배압이 낮아졌으며, PM양이 Ash양보다 배압에 더 큰 영향을 주는 것으로 나타냈다. 또한 비대칭 DPF가 대칭 DPF에 비해 배압이 더 낮게 나타냈으나, 유동 균일도의 경우는 다양한 변수에 관계없이 일정하게 나타냈다. european stationary cycle (ESC), european transient cycle (ETC) 조건에서 PM의 정화효율은 비대칭, 대칭 DPF 관계없이 유사하나, particle number (PN)의 정화효율에서는 비대칭 DPF가 대칭 DPF에 비해 높게 나타냈다. Recently, as the fine dust is increased and the emission regulations of diesel engines have been tightened, interest in diesel soot filtration devices has rapidly increased. There is specifically a demand for the technological development of higher diesel exhaust gas after-treatment device efficiency. As part of this, many studies were conducted to increase exhaust gas treatment efficiency by improving the flow uniformity of the exhaust gas in the diesel particulate filter (DPF) and reducing the pressure drop between the inlet and the outlet of DPF. In this study, the effects of pressure drop by the flow rate and temperature of exhaust gas, DPF I/O ratio, Ash, and PM amount in diesel reduction device were simulated via a 12" diameter DPF and diesel oxidation catalyst (DOC) using ANSYS Fluent. As the flow rate and temperature decreased, the pressure drop decreased, whereas the PM amount affected the pressure drop more than the ash amount and the pressure drop was lower in anisotropic DPF than isotropic DPF. In the case of DPF flow uniformity, it was constant regardless of the various variables of DPF. In ESC and ETC conditions, the filtration efficiency for PM was similar regardless of anisotropic and isotropic DPF, but the filtration efficiency for PN (particle number) was higher in anisotropic DPF than isotropic DPF.

디젤엔진에 적용하기 위한 SiC DPF용 접합제의 극성 및 첨가물에 따른 물리적 특성 변화에 관한 연구

김진원,류영현 해양환경안전학회 2019 해양환경안전학회지 Vol.25 No.7

Fine dust has become a significant social problem. Diesel engines are used as the main propulsion power source in ships. This study introduces a diesel particulate filter (DPF) that is used as an exhaust after-treatment system for diesel engines to reduce particulate matter known as diesel fine dust. Two materials are used for the DPF: Cordierite and silicon carbide (SiC). In this study, to improve the physical properties of the binder used in the SiC DPF, cordialite was used instead of the SiC-based materials used as the conventional binder to evaluate the thermal durability against high-temperature deformation through the change of the coefficient of thermal expansion. In addition, the physical properties of the silica sol, as a main component of the base coating solution for determining the bond between the binder and the segment, were confirmed. Based on this, the change effect of the binder physical properties was confirmed through experiments by either adding a silane coupling agent or SiC to increase the reactivity of the silica sol. 미세먼지발생 문제는 커다란 사회적 문제로 대두되고 있다. 선박에서는 주 추진 동력원으로 디젤엔진을 주로 사용하고 있다. 본 연구에서는 디젤엔진에서 발생하는 미세먼지로 알려진 입자상 물질을 줄이기 위해서 디젤엔진의 후처리시스템으로 사용 중인 DPF(디젤미립자 필터, Diesel particulate filter)를 소개하고자 한다. DPF의 소재로는 Cordierite와 SiC (Silicon carbide)의 두 가지가 사용되고 있다. 본 논문에서는 SiC DPF에 사용되는 접합제의 물성 향상을 위해서 기존 접합제로 사용된 SiC 계열의 물질 대신 코디얼라이트를 사용하여 열팽창계수 변화를 통한 고온 변형에 대한 열 내구성을 평가하였으며, 접합제와 Segment 사이의 결합을 결정짓는 바탕제에 주성분인 실리카 졸의 pH 변화에 따른 물성 변화를 확인하였다. 이를 기반으로 실리카 졸의 반응성을 높이기 위해 Siline계 커플링제를 첨가하거나 SiC를 일부 첨가함으로써 접합제의 물성 변화의 영향에 대해서 실험을 통하여 확인하였다.

디젤입자상물질 여과장치의 배기저감성능 효과 분석

박용희,신대윤,Park, Yong-Hee,Shin, Dae-Yewn 한국환경보건학회 2007 한국환경보건학회지 Vol.33 No.1

Diesel PM can be controlled using Diesel Particulate Filter, which can effectively reduce the level of soot emissions to ambient background levels. In the Heavy Duty Diesel area, the Continuously Regeneration trap has been widely applied in the retrofit market. As the Special act for the improvement of air quality in the capital area, the retrofit program for DPF to used diesel vehicle has progressed favorably and there are currently over 1,000 of these DPF in use in retrofit applications in korea. These DPF comprise a specially formulated Diesel Oxidation Catalyst upstream of a DPF. The $NO_2$ generated by the DOC is used to combust the carbon collected in the DPF at low temperature. To certificate DPF device that is suitable to domestic circumstances, it is necessary to evaluate exactly the DPF devices according to the regulation of DPF certificate test procedure for retrofit(ministry of environment(MOE) announcement NO. 2005-16). To do so the understand of that regulation like the standard of PM reduction rate is needed. In this study the test procedure including test cycle and BPT test condition was examined and also the test result for specific DPF was analyzed. In every test like field test, PM reduction efficiency test and seoul-10 mode test, no defect could be showed.

운행경유자동차용 DPF의 저감효율 특성에 관한 연구

김기호(Kiho Kim),송호영(Hoyoung Song),정충섭(Choongsub Jung),조강래(Kangrae Cho) 한국자동차공학회 2011 한국자동차공학회 부문종합 학술대회 Vol.2011 No.5

Particulate Matter from decrepit diesel vehicles has been magnified as social issues. The government legislated to improve air-environment as attaching diesel particulate filter to running diesel vehicles. But the number of diesel particulate filters early taken off on diesel vehicles has increased because of cancellation of vehicle registration as disuse or export. So the government amended relevant laws to recycle many filters early taken off on vehicles and to replace expired diesel particulate filters. In this study, we intend to draw a conclusion on correlation of PM and smoke from diesel particulate filters and to offer basic datum that enable to make a decision whether recycle unattached filter, for diesel particulate filter early taken off.

매연저감장치 손상에 기인한 차량화재 사고사례 분석

송재용,사승훈,남정우,조영진,김진표,박남규 한국화재소방학회 2012 한국화재소방학회논문지 Vol.26 No.4

This paper deal with vehicle fire caused by damage of diesel particulate filter (DPF) on diesel passenger vehicles. In order to reduce particulate matters included exhaust gases, a DPF in the exhaust system were installed diesel vehicles. A DPF was broken by excessively trapped particulate matters, regeneration error with a malfunction of ECU and defect of suction system such as swirl valve. If the DPF was broken, hot exhaust gases was released to the bottom of vehicle and released hot exhaust gases lead to occur the fire through combustible materials around the exhaust system. When a fire happened in the diesel vehicle caused by damage of DPF, silicate inorganic compounds were attached to the exhaust ventilation pipe and muffler. The silicate inorganic compounds were created by DPF combustion consisting of raw material ceramics. If the silicate inorganic compounds attached to the tail pipe in the diesel passenger vehicles, its fire cause will be assumed damage of DPF. 본 논문에서는 디젤 승용차량에서 매연저감장치 손상에 기인한 차량화재에 대하여 기술하였다. 디젤 차량에서는 배출가스에 포함되는 입자상 물질을 저감하기 위하여 매연저감장치를 배기계통에 설치하고 있다. 매연저감장치는 입자상 물질의 과다 포집, 재상과정에서의 오류 및 흡기계통 불량 등에 의해 재생과정에서 파손에 이르게 되며, 매연저감장치가파손되는 경우, 고온의 배출가스가 분출되고, 차량 하부 배기계통의 주변 가연물을 통해 화재로 진전된다. 매연저감장치손상에 의해 화재가 발생되는 경우, 배기계통 배관 및 머플러 부분에 규산염계 무기화합물이 부착되는 특징을 나타내며,이 규산염계 무기화합물은 매연저감장치 내부 필터 재료인 세라믹 부분이 손상되는 과정에서 발생된다. 따라서 화재가발생된 디젤 차량의 경우, 머플러 주변에서 규산염계 무기화합물이 식별되는 경우, 매연저감장치 손상에 기인한 화재로추정할 수 있다.

전술차량 운용 특성에 따른 DPF 재생 제어 개선방안 연구

김선진(Seon-Jin Kim),박진원(Jin-Won Park) 한국산학기술학회 2018 한국산학기술학회논문지 Vol.19 No.6

본 연구는 배기가스 기준을 만족하기 위해 차량에 장착된 배기가스 후처리 장치(DPF)의 재생제어 방안에 대한 것이다. DPF는 배기가스에 포함된 입자상 물질(PM)을 포집하기 위한 필터로 DPF에 포집된 PM은 일정 조건에 이르렀을 때 고온의 배기가스로 연소시킨다. 이러한 과정을 재생(Regeneration)이라 하는데 DPF의 정상적인 성능을 위한 필수 과정이다. 재생이 잘 되지 않을 경우, 차량의 성능저하와 심한 경우 차량의 화재로도 이어질 수 있다. DPF의 재생은 제어로직에 의해 수행되는데 재생제어 로직이 차량의 운용특성을 제대로 반영하지 못한 경우 DPF 재생이 이루어지지 않을 수 있다. 그렇기 때문에 전술차량의 운용특성을 파악하여 DPF가 정상적으로 재생될 수 있도록 하는 것이 매우 중요하다. 본 연구에서는 전술차량의 운용 특성과 DPF의 특성을 분석하여 이에 맞는 DPF의 재생 제어 로직을 추가하고자 한다. 더불어 추가된 재생 제어 로직에 따른 운용 시 발생될 수 있는 추가적인 문제점까지 동시에 개선하고자 한다. This paper presents the means of controlling the regeneration of a diesel particulate filter (DPF) that is mounted on tactical vehicles to satisfy exhaust gas standards. The DPF captures particulate matter in the exhaust gas and combusts the captured particulate matter. This process is regeneration, which is essential to the normal performance of the DPF. Bad regeneration causes degradation of vehicle performance; worse, it can lead to a vehicle fire. DPF regeneration is performed by control logic. If the regeneration control logic does not properly reflect the operating characteristics of the vehicle, DPF regeneration may not occur. Consequently, it is very important to ensure the DPF operates properly by reflecting the operating characteristics of the tactical vehicle. This study analyzes the operational characteristics of a tactical vehicle and the DPF, and adds proper DPF regeneration control logic. Additionally, this study is intended to simultaneously improve the additional problems that may occur from operating under the added regeneration control logic.

COMPARISON OF FUEL EFFICIENCY AND EXHAUST EMISSIONS BETWEEN THE AGED AND NEW DPF SYSTEMS OF EURO 5 DIESEL PASSENGER CAR

장진영,이영재,권오석 한국자동차공학회 2017 International journal of automotive technology Vol.18 No.5

This study was conducted to examine the impact of aged and new DPF systems of the Euro 5 diesel passenger car on fuel efficiency and exhaust emissions. Test diesel vehicle used in this study was equipped with diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) as aftertreatment systems, and satisfied the Euro-5 emissions standard. The displacement volume of engine was 1.6 L and the cumulative mileage was 167,068 km before the test. The FTP-75 test procedure was used, and the time resolved and weight based exhaust emissions of total hydrocarbon (THC), carbon monoxide (CO) and nitrogen oxides (NOx) were measured. The results show that the vehicle with the new DPF system has lower emissions of THC, CO and NOx than the aged one, and fuel efficiency also increased about 5 percent. The aged DPF system had higher backpressure due to the particulate matter (mostly in the form of ash) accumulated in the DPF. As was shown in the analysis using X-CT (X-ray computer tomography), the aged DPF system had particulate matter (PM) accumulated to a length of 46.6 mm. In addition, a component analysis of PM through XRF (X-ray fluorescence) analysis found that 50 % or more of the components consisted of the P, S, Ca, and Zn.

DPF 클리닝이 배출가스 저감에 미치는 영향

최승환(Seunghwan Choi),권해붕(Haeboung Kwon),이정기(Jungki Lee),정혁(Hyuk Jung),최동석(Dongseok Choi),김남용(Namyong Kim),박용성(Yongsung Park) 한국자동차공학회 2010 한국자동차공학회 부문종합 학술대회 Vol.2010 No.5

DPF cleaning is considered as one of good solutions of DPF regenerations. And the DPF cleaning is expected to be subsidized by the government in near future in Korea. But nobody knows the quantitative effect of DPF cleaning on the improvement of DPF regenerative performance, especially damaged DPF filter. This study shows the characteristics of damaged DPF regeneration by DPF cleaning through the field data of DPF cleaning shop and the engine dynamometer test.

디젤 매연 필터에서 퇴적되는 입자상 물질의 퇴적량 예측

유준(Jun Yu),김영직(Youngjik Kim),전제록(Jerok Chun),홍현준(Hyunjun Hong) 한국자동차공학회 2008 한국자동차공학회 춘 추계 학술대회 논문집 Vol.- No.-

Diesel particulate filter (DPF) has been developed to optimize engine out emission, especially particulate material (PM). One of the main important factors for developing the DPF is estimation of soot mass being accumulated inside the DPF. Monitoring of pressure drop over the DPF is a simple way to evaluate the accumulated soot mass but its accuracy is known to be limited to a certain vehicle operating condition. To compensate drawback of the method is adoption of integrating time history of the engine out PM and burning soot. Present study demonstrates current status of the soot estimation methods including the results from the engine test benches and vehicles.

금속폼을 이용한 Partial DPF의 설계 및 전산유체해석 연구

윤천석(Cheon Seog Yoon),조규백(Gyubaek Cho) 한국자동차공학회 2009 한국 자동차공학회논문집 Vol.17 No.1

DPF(Diesel Particulate Filter)s have been used to reduce the most of PM(particulate matters) from the exhaust emissions of diesel engine vehicles. Metal foam is one of promising materials for the DPFs due to its cost effectiveness, good thermal conductivity and high mechanical strength. It can be fabricated with various pore sizes and struct thickness and coated with catalytic wash­coats with low cost. In order to design metal foam filter and analyze the flow phenomena, pressure drop and filtration experiment are carried out. Partial DPF which has PM reduction efficiency of more than 50 % is designed in this paper. Also, CFD analysis are performed for different configurations of clean filters in terms of pressure drop, uniformity index, and velocity magnitude at face of filter. Filter thickness and the gap between front and rear filters are optimized and recommended for manufacturing purpose.