장기 사용 Cr-Mo강 열화재의 파괴 인성 평가와 수명예측

권재도 대한기계학회 1992 대한기계학회논문집 Vol.16 No.8

본 연구에서는 실제 고온, 고압용기에 장기 사용하여 재료 특성이 변화된 열 화재와 열화재를 열처리하여 충격치를 회복시킨 회복재의 두 종류의 재료를 사용하여 탄소성 파괴 인성치 J$_{IC}$실험을 수행하여 장기사용에 따른 재질열화에 의한 파괴 인성치의 변화 상태를 검토해 보고, 이를 응용한 수명예측 즉, 3차원 표면 균열을 갖 인 판이 열화된 경우와 건전한 경우를 가정하여 피로 파괴 과정중 파단 특성에 어떤 차이가 일어날까에 대해 연구 검토해 보았다. It has been increasingly recognized that the safety analysis considering fracture mechanics is required of the pressure vessels made of 2 1/4 Cr-1Mo steel for safe operation due to temper-embrittlement during long term service. In this study, the fracture toughnesses of degraded and recovered 2 1/4 Cr-1Mo steels have been studied with J$_{IC}$ test specimens at room temperature and the results will be compared with the data obtained from the Charpy impact test. The fracture toughness data from above experiments will be applied to life prediction based on the surface crack growth for degraded and recovered Cr-Mo pressure vessels.

2 1/4 Cr-1 Mo강 劣化材의 微小 疲勞龜裂의 발생 및 진전거동

곽상국,장재영,권재도,최선호,장순식 대한기계학회 1992 대한기계학회논문집 Vol.16 No.1

본 연구에서는 약 10년 정도 사용하여 경년 열화가 되었다고 예상되는 실구조 물의 일부를 입수하였으며 열화재의 특성과 비교하기 위하여 열처리에 의해 충격치를 회복시킨 재료를 회복재로 하여 두가지 재료에 대해 시험편을 제작하였따.열확현상 을 파악하기 위하여 평활재로 피로과정, 즉 미소 균열의 발생, 진전 및 복수 균열이 간섭합체하여 파단에 달하는 과정에 대하여 파괴역학적 견지에서 열화재와 회복재를 해석하고 이결과로 부터 확율변수를 추정하여 통계학적인 수명예측방법의 하나를 제시 하여 실구조물에 적용하는 방법에 대해 시도해 보았다. Material can be degraded by using it for a long service under the high temperature and pressure circumstances, Therefore, material degradation can affect the strength of mechanical structures. At present, the life prediction of the degraded structures is considered as an important technical problem. In this paper, the degraded 21/4Cr-lMo steel is the material used for about 10 years around 400.deg. C in an oil refinery plant. The recovered one was prepared out of the above degraded steel by heat treatment for one hour at 650.deg. C. The degradation effect was investigated through the tension test, Hardness test and Charpy impact test. On the smooth surface material, the fatigue crack initiation, growth and coalescence stages of the distributed small cracks were investigated with photographs, and the crack length and density were measured. The measuring results were analyzed by quantative and statistical methods.

다단계 모의 열화재의 재료강도 평가와 수명예측

권재도,진영준,장순식 대한기계학회 1993 대한기계학회논문집 Vol.17 No.9

In the case of life prediction on the structures and machines after long service, it is natural to consider a degradation problems. Most of degradation data form practical structures are isolated data obtained at the time of periodical inspection or repair. From such data, it may be difficult to obtain the degradation curve available and necessary for life prediction. In this paper, for the purpose of obtaining a degradation curves, developed the simulate degradation method and fatigue test and Charpy impact test were conducted on the degraded, simulate degraded and recovered materials. Fatigue life prediction were conducted by using the relationship between fracture transition temperature (DBTT : vTrs) obtained from the Charpy impact test through the degradation process and fatigue crack growth constants of m and C obtained from the fatigue test.

레이저빔 조사에 의한 압력용기용 강의 피로강도 향상방법 개발

권재도,진영준,김상태,최선호 대한기계학회 1994 대한기계학회논문집 Vol.18 No.2

Degradation problem due to long term service in machine or structure is now one of important problems in whole industrial field. In this study, pressure vessel steel, Cr-Mo steel, which was used more than 60,000 hours, was surface-modified by laser beam radiation for the improvement of fatigue strength. To find out optimum radiation condition, hardness, residual stress measurement and fatigue tests were carried out with the specimen of different radiation conditions. Experimental results show that micro-hardness values on the surface of the radiated specimens were approximately 2.2 times higher than those of un-radiated ones. In the depth direction of the specimen, hardness on the surface showed maximum value and was decreased at the inside the specimen. Different hardness values are due to the energy density Q which was absorbed by the specimen. Fatigue tests show that fatigue life was improved by the compressive residual stress after laser beam radiation. However, some specimens with differednt conditions show the shorter fatigue life. It means that laser beam radiation with optimum parameter can improve thae fatigue strength.

주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구 (II) -저사이클 피로특성 평가-

권재도,우승완,박중철,이용선,박윤원,Gwon, Jae-Do,U, Seung-Wan,Park, Jung-Cheol,Lee, Yong-Seon,Park, Yun-Won 대한기계학회 2000 大韓機械學會論文集A Vol.24 No.9

A thermal aging is observed in a primary reactor cooling system(RCS) made of a casting stainless steel when the RCS is exposed for long period at the reactor operating temperature, 290~3300C An investigation of effects of thermal aging on a low cycle fatigue characteristics included a stress variations caused by a reactor operation and trip, is required. The purpose of the present investigation is to find an effect of a thermal aging of the CF8M on a low cycle fatigue life. The specimen of CF8M are prepared by an artificially accelerated aging technique holding 300 and 1800hr at 4300C respectively. The low cycle fatigue tests for the virgin and two aged specimens are performed at the room temperature for various strain amplitudes($\varepsilon$ta), 0.3, 0.5, 0.8, 1.0, 1.2 and 1.5% strain. Through the experiment, it is found that the fatigue life is rapidly reduced with an creasing of the aging time. The experimental fatigue life estimation formulas between the virgin and two aged specimen are obtained and are proposed to a analysis purpose.

주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구(I);열화기구.정적 및 피로강도평가

권재도,박중철,이용선,이우호,박윤원,Gwon, Jae-Do,Park, Jung-Cheol,Lee, Yong-Seon,Lee, U-Ho,Park, Yun-Won 대한기계학회 2000 大韓機械學會論文集A Vol.24 No.8

The five classes of the thermally aged CF8M specimen are prepared using an artificially accelerated aging method. Namely, after the specimens are held for 100, 300, 900, 1800, and 3600hrs at 430$^{\circ}C$ respectively, the specimens are water-cooled to room temperature. The impact energy variations are measures for both the aged and virgin specimens through the Charpy impact tests in addition to the microstructure observation, tensile, hardness and fatigue crack growth tests. From the present investigation the following results are obtained : 1) The difference among the thermally degraded specimens can be distinguished through their microstructures, 2) Hardness and tensile strength are increased to 300hrs, degradation specimen, while elongation and reduction area are decreased to 3600hrs degradation specimen, and impact energy is decreased to 1800hrs degradation specimen, 3) The FCG rates for thermally degraded specimens are larger than that of the virgin specimen.

전기화학적 방법에 의한 주조 스테인리스강 CF8M $\sigma$상 열화평가

권재도,김중형,박중철,변장환,이우호,Gwon, Jae-Do,Kim, Jung-Hyeong,Park, Jung-Cheol,Byeon, Jang-Hwan,Lee, U-Ho 대한기계학회 1999 大韓機械學會論文集A Vol.23 No.11

The present investigation is concerned with the degradation characteristics of cast stainless steel(CF8M), exposed to the $\sigma$-phase degradation at $700^{\circ}C$. In the present paper, the degradation of CF8 M at $700^{\circ}C$ is evaluated by a non-destructive test, DL-EPR(double loop electrochemical potentiokinetic reactivation). The surface of specimens is observed by using scanning electron microscopy after DL-EPR test. Also. chromium contents of matrix, grain boundary and ferrite phase are analyzed by electron probe X-ray micro analyzer. Through the experiments, the following results are obtained 1) The degree of sensitization(DOS) of CF8M aged up to 15hr at $700^{\circ}C$ is increased with acing time while that is decreased with aging time from 15hr to 150hr. 2) The impact energy decreases with increase of $\sigma$-phase while DOS increases with $\sigma$-phase until aging time reaches to 15hr. After the aging time. 15hr, the $\sigma$-phase and the rate of impact energy with respect to aging time decreases. Therefore the degradation behavior of the CF8M can be evaluated by comparing SEM micrographs and the value of DOS.

주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구 (III) - 탄소성 파괴인성 평가 -

권재도,인재현,박중철,최성종,박윤원,Gwon, Jae-Do,In, Jae-Hyeon,Park, Jung-Cheol,Choe, Seong-Jong,Park, Yun-Won 대한기계학회 2000 大韓機械學會論文集A Vol.24 No.10

A cast stainless steel may experience an embrittlement when it is exposed to approximately 30$0^{\circ}C$ for long period. In the present investigation, The three classes of the thermally aged CF8M specimie n are prepared using an artificially accelerated aging method. Namely, after the specimen are held for 300, 1800 and 3600hrs. at 43$0^{\circ}C$ respectively, the specimens are quenched in water to room temperature. Load versus load line displacement curves and J-R curves are obtained using the unloading compliance method. $J_{IC}$ values are obtained following ASTM E 813-87 and ASTM E 813-81 methods. In addition to these methods, JIC values are obtained using SZW(stretch zone width) method described in JSME S 001-1981. The results of the unloading compliance method are $J_Q$=485.7 kJ/m$^2$ for virgin material, $J_{IC}$ of the degraded materials associated with 300, 1800 and 3600hrs are obtained 369.25 kJ/m$^2$, 311.02 kJ/m$^2$, 276.7 kJ/m$^2$, respectively. The results of SZW method are similar to those of the unloading compliance method. Through the elastic-plastic fracture toughness test, it is found that the value of $J_{IC}$ is decreased with increasing of the aging time. The results obtained through the investigation can provide reference data for a leak before break(LBB) of reactor coolant system of nuclear power plants.

원전배관용 주조 스테인리스강의 열화에 의한 2축 피로수명 예측

박중철(Joong Cheul Park),권재도(Jae Do Kwon),류근준(Geun Jun Lyu),권정락(Jeong Rock Kwon) 대한기계학회 2005 대한기계학회 춘추학술대회 Vol.2005 No.11

The multiaxial fatigue test under in-phase and out-of-phase load were performed to study what degradation phenomenon affects fatigue life with virgin and 3600 hrs degraded materials. The various kind of fatigue data for fatigue life prediction were acquired under pure axial and pure torsional load of fully reversal condition. The models which was investigated are: 1) the von Mises equivalent strain range, 2) the critical shear plane approach method of Fatemi-Socie(FS) parameter, 3) the modified Smith-Watson-Topper(SWT) parameter. The result showed that, fatigue life by material degradation are decreased and life prediction which was used the FS parameter is not conservative but the best result.

순수 비틀림 하중하에서 열화를 고려한 2상 스데인리스강의 저주기 피로특성

권재도,박중철,Gwon, Jae-Do,Park, Jung-Cheol 대한기계학회 2002 大韓機械學會論文集A Vol.26 No.9

Monotonic torsional and pure torsional low cycle fatigue(LCF) test with artificial degradation were performed on duplex stainless steel(CF8M). CF8M is used in pipes and valves in nuclear reactor coolant system. It was aged at 430$^{\circ}C$ for 3600hrs. Through the monotonic and LCF test, it is found that mechanical properties(i.e., yield strength, strain hardening exponent, strength coefficient etc.) increase and fatigue life(N$\sub$f/) decreases with degradation of material. The relationship between shear strain amplitude(${\gamma}$$\sub$a/)and N$\sub$f/ was proposed.