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        Parametric optimization in wire electric discharge machining of DC53 steel using gamma phase coated wire

        Mudassar Rehman,Sarmad Ali Khan,Rakhshanda Naveed 대한기계학회 2020 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.34 No.7

        DC53 is considered as superior steel grade by die and mold making industries as compared to D2 and D3 steel due to its excellent mechanical characteristics like high hardness, wear resistance and strength. DC53 steel finds applications in making stamping dies, punches and cutting tools. In wire electric discharge machining (WEDM) process, gamma phase coated wire offers superior machining performance over uncoated brass and zinc coated electrode wires. This work was performed to study the effect of machining variables like sparks on duration, sparks off duration, arc-on time, and servo voltage on response variables, namely kerf width (KW), cutting speed (CS), material removal rate (MRR), and surface roughness (R a ) for WEDM of DC53 steel. Taguchi L18 orthogonal array was used for experimental design. Analysis of variance showed that sparks on duration is the most significant factor affecting KW, CS, and MRR with percentage contribution of 48.25 %, 80.21 %, and 45.21 %, respectively. Optimal set of machining parameters resulted in 14.02 % improvement in MRR and 19.24 % reduction in workpiece surface roughness. Moreover, gamma phase coated wire was found to have 30-35 % faster cutting rate as compared to uncoated brass wire.

      • Assessment of roof waterproofing by pre-packaged polymer modified slurry (PPPMS) and bitumen

        Iqbal, Safdar,Jehan, Beenish,Khan, Fasih Ahmed,Khan, Haris,Khan, Sarmad Ali Techno-Press 2019 Advances in environmental research Vol.8 No.1

        Effective waterproofing of structures was a compulsory constraint to avoid leaks and dampness or humidity in walls, ceilings, roofs underground tank and underground room. Traditionally used methods of roof waterproofing were bitumen with tinny seared clay tiles are very troublesome, overwhelming time and involving high labor cost. These waterproofing methods are not allocation the purpose due to their intrinsic disadvantages. Prepackaged polymer modified slurries (PPPMS) are now attainment the vogue and easy to use, easily available in the market, cheaper in cost and more workable than the traditional methods of waterproofing. An experimental study has shown that prepackaged polymer modified slurries (PPPMS) are superior in cost and performance to as a roof water proof coatings. Bituminous coatings were mixed with water and different combination of prepackaged polymer modified slurries and primer respectively, to find optimum coverage underneath worst atmospheric conditions. Every specimen of different proportioned was applied on plane roofs and through the passage of time, their performance was checked, assessed and associated with each other. The roof of approximately 40000 ft<sup>2</sup> area of prepackaged polymer modified slurries was used will give us hundred percent result (no water seepage or no water absorption) therefore no complaints as compare to roofs area of approximately 24000 ft<sup>2</sup> bituminous coating was used for waterproofing they have shown the result of 30 to 40 percent water seepage. This result shows that prepackaged polymer modified slurries were two times cheaper than bituminous coating. Comparing an equal number of surfaces coated with a polymer modified prepackaged mortar and bitumen the prepackaged polymer modified slurries (PPPMS) showed excellent performance, ease of application and low bitumen coating cost.

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