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        Effect of TiB2/Gr Hybrid Reinforcements in Al 7075 Matrix on Sliding Wear Behavior Analyzed by Response Surface Methodology

        S. Sivasankaran,K. R. Ramkumar,Fahad A. Al‑Mufadi,Osama M. Irfan 대한금속·재료학회 2021 METALS AND MATERIALS International Vol.27 No.6

        Al 7075 alloy matrix reinforced with different weight percentage of titanium borides (TiB2, 0, 1.5, 3, 4.5 and 6 wt%) and1 wt% graphite (Gr) hybrid composites were synthesized by in-situ liquid metallurgy route, then the sliding wear characteristicswere performed and investigated in this research work. TiB2reinforced as 0, 1.5, 3, 4.5 and 6 wt% by the in situchemical reaction of KBF4and K2TiF6salts and 1 wt% Gr with the Al 7075 matrix were added constantly in the melt. Severalexperiments were carried out to examine the wear behavior of the fabricated composite specimens through a tribometer atambient temperature. The weight percentage of reinforcement (TiB2 particles), the applied load, the sliding velocity (SV),and the sliding distance (SD) were selected as process parameters at five different levels. The response surface methodology(RSM) was used to conduct the experiments as RSM is the feasible and accurate method employed for optimizing to set theparameters. To check the significance of the developed model by RSM, ANOVA and confirmatory tests were also accomplished. FESEM surface morphology was also carried out to illustrate the uniform dispersion of the TiB2–Gr particulatesin Al 7075 matrix. The predicted wear characteristics from the developed model were well agreed with the experimentalresults. The obtained results were explained that both the increase in the percentage of RF and SV have dropped the wearloss (WL) curve whereas the load at all SVs and the SDs were uplifted the WL. The worn surface morphology explainedthat the adhesive mechanisms were dominated during the sliding wear test. Further, severe and mild wear occurred duringhigher load and lower load respectively.

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