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      • KCI등재

        Precision machining by discharge pulse counting methods in micro EDM processes

        Muslim Mahardika,Gunawan Setia Prihandana,Kimiyuki Mitsui 대한기계학회 2012 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.26 No.11

        Due to the occurrences of debris, the ability of micro-EDM to produce precise dimension is degraded, hence positioning display indicator of micro-EDM machine is not accurately measure the real dimension. Therefore, imprecise workpiece dimension is happen. In order to overcome this problem, in this paper, the use of discharge pulse counting methods to correct this error is introduced. The dimension error from micro-EDM processes by using discharge pulse counting method is much smaller than when using the positioning display indicator of micro-EDM machine. Hence, by using discharge pulse counting method, high precision machining can be achieved.

      • KCI등재

        Effect of low-frequency vibration on workpiece in EDM processes

        Gunawan Setia Prihandana,Muslim Mahardika,M. Hamdi,Kimiyuki Mitsui 대한기계학회 2011 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.25 No.5

        High-frequency vibration aided EDM has become one of the ways to increase material removal rate in EDM process, due to the flushing effect caused by vibration. However, utilizing high-frequency vibration, especially in ultrasonic range consumes a lot of setup cost. This work presents an attempt to use a low-frequency vibration on workpiece of stainless steel (SS 304) during EDM process. The workpiece was vibrated with variations of low-frequency and low-amplitude. The results show that the application of low-frequency vibration in EDM process can be used to increase the material removal rate, and decrease the surface roughness and tool wear rate.

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        Study of Workpiece Vibration in Powder-Suspended Dielectric Fluid in Micro-EDM Processes

        Gunawan Setia Prihandana,Muslim Mahardika,Mohd Hamdi,Yoke San Wong,Norihisa Miki,Kimiyuki Mitsui 한국정밀공학회 2013 International Journal of Precision Engineering and Vol. No.

        Abstract. In micro-EDM (electrical discharge machining), improper removal of debris causes short-circuiting between a tool electrode and a workpiece and in turn, prevents continuous machining process. Therefore, a remarkably longer period of time is required to fabricate a through hole than that would be required when no short-circuiting took place. In order to solve this problem, the dielectric fluid is immersed with graphite nano powders to reduce machining time and improve surface quality due to the less frequent of arcing between the tool electrode and the workpiece. However, excess powders become debris and subsequently deteriorate the efficiency of machining. To fully exploit the effects of the suspended powders, we introduced vibration of the workpiece in order to remove the debris in the small gap between the workpiece and electrode efficiently. The experimental results showed that combination of these techniques improved machining stability, assured continuous machining processes, and significant reduction of the machining time. Reduction of the machining time and the surface roughness of the workpiece after machining were investigated with respect to the powder concentrations when the workpiece was vibrated at 1000 Hz.

      • KCI등재

        A simulation of the comminution process of homogenized lithium-ion battery models

        Fairuz Alfalah Wibisono,Muslim Mahardika,Budi Arifvianto,Akhmad Tito Fismatika,Muhammad Akhsin Muflikhun 대한기계학회 2022 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.36 No.7

        The simulation of the comminution process of a lithium-ion battery model and evaluation of the performance of three cylindrical battery models derived from previous studies were achieved in the present study. The finite element method (FEM) was used along with dynamic simulation procedures. The models were classified based on the battery material model parameters used in the analysis, namely type A, B, and C models. The battery material models of type A and C were unable to provide results that were consistent with real-world circumstances. In contrast, the type B model gives a realistic battery dynamic reaction. Additional testing on the type B model was performed in terms of battery shard size, fracture energy, comminution pressures, element displacement, battery element velocity, and device capacity calculation. The simulation results revealed that the type B model in this study is capable of properly predicting the dynamic response of the battery, notably when compared to the other two models. The study in the present research could be used in the future to identify the proper cutting tool geometry, estimate the size of the comminution product, and play an important role in the design and optimization of the comminution machine.

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