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Springback FE modeling of titanium alloy tubes bending using various hardening models
Mehdi Shahabi,Ali Nayebi 국제구조공학회 2015 Structural Engineering and Mechanics, An Int'l Jou Vol.56 No.3
In this study, effect of various material hardening models based on Holloman’s isotropic, Ziegler’s linear kinematic, non-linear kinematic and mixture of the isotropic and nonlinear kinematic hardening laws on springback prediction of titanium alloy (Ti-3Al-2.5V) in a tube rotary draw bending (RDB) process was investigated with presenting the keynotes for a comprehensive step by step ABAQUS simulation. Influence of mandrel on quality of the final product including springback, wall-thinning and cross-section deformation of the tube was investigated, too. Material parameters of the hardening models were obtained based on information of a uniaxial test. In particular, in the case of combined iso-nonlinear kinematic hardening the material constants were calibrated by a simple approach based on half-cycle data instead of several stabilized cycles ones. Moreover, effect of some material and geometrical parameters on springback was carried out. The results showed that using the various hardening laws separately cannot describe the material hardening behavior correctly. Therefore, it is concluded that combining the hardening laws is a good idea to have accurate springback prediction. Totally the results are useful for predicting and controlling springback and cross-section deformation in metal forming processes.
Effect of continuum damage mechanics on springback prediction in metal forming processes
Ali Nayebi,Mehdi Shahabi 대한기계학회 2017 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.31 No.5
The influence of considering the variations in material properties was investigated through continuum damage mechanics according to the Lemaitre isotropic unified damage law to predict the bending force and springback in V-bending sheet metal forming processes, with emphasis on Finite element (FE) simulation considerations. The material constants of the damage model were calibrated through a uniaxial tensile test with an appropriate and convenient repeating strategy. Holloman’s isotropic and Ziegler’s linear kinematic hardening laws were employed to describe the behavior of a hardening material. To specify the ideal FE conditions for simulating springback, the effect of the various numerical considerations during FE simulation was investigated and compared with the experimental outcome. Results indicate that considering continuum damage mechanics decreased the predicted bending force and improved the accuracy of springback prediction.
Manizheh Aghaei,Mohammad R. Forouzan,Mehdi Nikforouz,Elham Shahabi 국제구조공학회 2015 Steel and Composite Structures, An International J Vol.18 No.5
Damage caused by low velocity impact is so dangerous in composites because although in most cases it is not visible to the eye, it can greatly reduce the strength of the composite material. In this paper, damage development in U-section glass/polyester pultruded beams subjected to low velocity impact was considered. Different failure criteria such as Maximum stress, Maximum strain, Hou, Hashin and the combination of Maximum strain criteria for fiber failure and Hou criteria for matrix failure were programmed and implemented in ABAQUS software via a user subroutine VUMAT. A suitable degradation model was also considered for reducing material constants due to damage. Experimental tests, which performed to validate numerical results, showed that Hashin and Hou failure criteria have better accuracy in predicting force-time history than the other three criteria. However, maximum stress and Hashin failure criteria had the best prediction for damage area, in comparison with the other three criteria. Finally in order to compare numerical model with the experimental results in terms of extent of damage, bending test was performed after impact and the behavior of the beam was considered.