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Wu Zhigang,Li Weili,Tang Haoyue,Luo Shifan,Zhang Liangliang 대한전기학회 2023 Journal of Electrical Engineering & Technology Vol.18 No.6
In order to adapt the development demand of electric vehicle (EV) drive motor with high power density, high-speed motor is an inevitable trend. There have been numerous studies on the optimisation of cooling structures and losses in high-speed motor, but little has been said about the mechanism of heat transfer problems. Especially in the context of diverse driving scenarios and high-speed drive for EVs, it is crucial to study the differences in heat transfer mechanisms between high-speed motors and normal-speed motors. The research work is based on a principle prototype with a maximum speed of 50 kW-30,000 rpm. A dynamic calculation method is proposed for the rotor’s convective heat transfer coefficient (CHTC) over a wide speed range and multiple scenarios. This method has the advantages of simplicity and high efficiency in calculating the CHTC of rotor, and avoids the complex preprocessing and difficult convergence problems of the fluid–solid coupling calculation. Finally, the accuracy of the calculation results is verified by the temperature rise test of the high-speed motor.