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Juanli Yu,Jianmei Hou,Jian Zhang,Guanjun Qiao,Zhihao Jin,Hongjie Wang 한양대학교 세라믹연구소 2008 Journal of Ceramic Processing Research Vol.9 No.6
Porous Si3N4 ceramics by a gel casting preparation route have received considerable attention because of their excellent performance. In this paper, orthogonal experimental design L16(45) was used to investigate the preparation of porous Si3N4 ceramics by a gelcasting technique. Three variables including solid loading, monomer content and the ratio of monomers were studied. Through range analysis and variance analysis, the results suggest that the ratio of monomers has a significant influence on both the flexural strength and porosity of Si3N4 sintered bodies. For the flexural strength of a Si3N4 sintered body, the order of significance levels was as follows: the ratio of monomers, solid loading and monomer content. For the porosity of a Si3N4 sintered body, the order of significance levels was as follows: the ratio of monomers, monomer content and solid loading. The experimental results suggest also that solid loading has an optimum value where the flexural strength can achieve a maximum value. Porous Si3N4 ceramics by a gel casting preparation route have received considerable attention because of their excellent performance. In this paper, orthogonal experimental design L16(45) was used to investigate the preparation of porous Si3N4 ceramics by a gelcasting technique. Three variables including solid loading, monomer content and the ratio of monomers were studied. Through range analysis and variance analysis, the results suggest that the ratio of monomers has a significant influence on both the flexural strength and porosity of Si3N4 sintered bodies. For the flexural strength of a Si3N4 sintered body, the order of significance levels was as follows: the ratio of monomers, solid loading and monomer content. For the porosity of a Si3N4 sintered body, the order of significance levels was as follows: the ratio of monomers, monomer content and solid loading. The experimental results suggest also that solid loading has an optimum value where the flexural strength can achieve a maximum value.
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Tao Jiang,Haiyun Jin,Zhihao Jin,Jianfeng Yang,Guanjun Qiao 한양대학교 세라믹연구소 2009 Journal of Ceramic Processing Research Vol.10 No.1
Machinable B₄C/BN ceramic composites were fabricated by a hot-pressing process at 1,850 ℃ for 1 h under a pressure of 30MPa. In this article, the mechanical property, thermal shock behavior and machinability of the B₄C/BN ceramic composites were investigated. The fracture strength and fracture toughness of B₄C/BN nanocomposites were significantly improved in comparison with B₄C/BN microcomposites. The Vickers hardness of B₄C/BN nanocomposites and B₄C/BN microcomposites decreased gradually with an increase in the content of h-BN, while the machinability of B₄C/BN nanocomposites and B₄C/BN microcomposites were significantly improved. The B₄C/BN ceramic composites with an h-BN content of more than 20 wt% exhibited excellent machinability. The thermal shock resistance of the B₄C/BN ceramic composites was much better than that of the B₄C monolith, and the thermal shock resistance of B₄C/BN nanocomposites was much better than that of B₄C/BN microcomposites. The thermal shock temperature difference (ΔTc) of the B₄C monolith was about 300℃, while the ΔTc of B₄C/BN microcomposites was about 500℃ and the ΔTc of B₄C/BN nanocomposites was about 600℃. Machinable B₄C/BN ceramic composites were fabricated by a hot-pressing process at 1,850 ℃ for 1 h under a pressure of 30MPa. In this article, the mechanical property, thermal shock behavior and machinability of the B₄C/BN ceramic composites were investigated. The fracture strength and fracture toughness of B₄C/BN nanocomposites were significantly improved in comparison with B₄C/BN microcomposites. The Vickers hardness of B₄C/BN nanocomposites and B₄C/BN microcomposites decreased gradually with an increase in the content of h-BN, while the machinability of B₄C/BN nanocomposites and B₄C/BN microcomposites were significantly improved. The B₄C/BN ceramic composites with an h-BN content of more than 20 wt% exhibited excellent machinability. The thermal shock resistance of the B₄C/BN ceramic composites was much better than that of the B₄C monolith, and the thermal shock resistance of B₄C/BN nanocomposites was much better than that of B₄C/BN microcomposites. The thermal shock temperature difference (ΔTc) of the B₄C monolith was about 300℃, while the ΔTc of B₄C/BN microcomposites was about 500℃ and the ΔTc of B₄C/BN nanocomposites was about 600℃.
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Guiwu Liu,Hongjie Wang,Jianfeng Yang,Tianjian Lu,Guanjun Qiao 한양대학교 세라믹연구소 2009 Journal of Ceramic Processing Research Vol.10 No.4
ZrO2 ceramic/stainless steel joints were fabricated by pressureless brazing using a Ag-Cu filler metal and a TiH2 powder precoating. The microstructure and microchemistry of the joint cross section were characterized and analyzed by means of scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The effects of brazing conditions on the joint shear strength were also investigated. The results showed that there existed three zones with distinct microstructural differences crossing the brazing interlayer. A reaction layer and a Ti-rich sublayer were formed at the ZrO2/filler interface. The influence of the brazing temperature on the joint strength was more remarkable than that of the holding time. In the experimental condition ranges, the joint strength first increased, and the maximum shear strength was over 90MPa with the optimized condition. Most of the joint fractures developed in the ceramic matrix near the ceramic/filler interface. ZrO2 ceramic/stainless steel joints were fabricated by pressureless brazing using a Ag-Cu filler metal and a TiH2 powder precoating. The microstructure and microchemistry of the joint cross section were characterized and analyzed by means of scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The effects of brazing conditions on the joint shear strength were also investigated. The results showed that there existed three zones with distinct microstructural differences crossing the brazing interlayer. A reaction layer and a Ti-rich sublayer were formed at the ZrO2/filler interface. The influence of the brazing temperature on the joint strength was more remarkable than that of the holding time. In the experimental condition ranges, the joint strength first increased, and the maximum shear strength was over 90MPa with the optimized condition. Most of the joint fractures developed in the ceramic matrix near the ceramic/filler interface.
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