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피스톤의 형상 모델링 및 CNC 가공 데이터 산출용 소프트웨어 개발
이철수,이제필,김성복,Lee, Cheol-Soo,Lee, Je-Phil,Kim, Seong-Bok 대한산업공학회 1999 산업공학 Vol.12 No.1
A noncircular cutting such as a piston cutting has depended on the copy-machining because of its complex shape. But the copy-machining needs a master model and brings about a low quality of the piston caused by being worn out of the master model. And the lower cutting speed reduces the productivity. In this paper, for solving these problems, a specialized software system and its subsequent procedure are presented. The shape of a piston consists of an oval, an offset, recesses, and eccentricities. The paper describes these shapes as a consistent equation that is a function of the rotational angle and the position of longitudinal direction(Z-axis). It is simple to define the characteristic geometry of a piston and to generate a tool path for CNC machining. This paper proposes the a proper structure of a 4-axes CNC(Computerized Numerical Control) lathe for machining the piston. As well as X-axis and Z-axis, are attached to the machine a C-axis for rotation and a Y-axis for higher speedy prismatic motion parallel to X-axis.
선박용 플랫바의 자동 네스팅 및 가스/플라즈마에 의한 NC 절단
이철수,박광렬,Lee, Cheol-Soo,Park, Gwang-R. 대한산업공학회 1996 산업공학 Vol.9 No.3
The 'flat-bar' is a stiffener which is a component of ships. It is basically a long rectangle and has 'end-cut' shapes at both sides. The paper describes a fast nesting algorithm of the flat-bar, and a procedure to generate cutting path of gas/plasma torch, which is operated by a NC (numerically controlled) gas/plasma cutting machine. Proposed procedures are written in C-language and executable on VAX machine with Open VMS operating system.
이철수,Lee, Cheol-Soo 대한산업공학회 1996 산업공학 Vol.9 No.2
Recently, the tire mold of a passenger car is made almost via aluminum casting, and it is necessary to prepare a master model of the tire for the casting. Because of the geometrical feature of tire, as well known, the master model must be machined by a 5-axis NC machine. The paper proposes a procedure to model and machine the master model. The approach includes (a) transformation of 2D drawing of tire into 3D geometry, (b) modeling surfaces of tire, and (c) inverse kinematics of a 5-axis NC machine. An implementation of the proposed procedure is also presented.
이철수,이강원,Lee, Chulsoo,Lee, Kangwon Korea Water Resources Association 2015 한국수자원학회논문집 Vol.48 No.12
본 논문은 선형계획모형을 이용하여 H 아리수 정수 센터의 최적 취수량 결정 방법을 연구 하였다. 현재 H 아리수 센터에서는 관리자의 경험과 숙련도에 의지하여 취수량을 결정하고 있다. 그런데 매시 변하는 수요를 만족 시키면서 시간대별로 요금이 서로 다른 전력의 사용을 최소화 하는 취수량 결정은 근무자들의 경험과 숙련도를 넘어서는 간단한 문제가 아니다. 따라서 수리적 기법 중 하나인 선형계획모형을 이용해 취수량을 결정하고, 비용 절감을 시도하였다. 본 연구에서 제안한 선형계획 모형은 수요예측치를 기본 입력자료로 사용하고 있는데 예측오차가 발생할 경우 정수지 높이 제한을 위반하는 경우가 발생한다. 이를 해결하기 위해서는 정확한 수요예측이 선행되어야 한다. 그러나 아무리 좋은 예측 기법을 사용하더라도 실수요와 오차는 있게 마련이고 이는 여전히 높이 제한의 제약을 만족 시키지 못하는 결과를 불러일으킨다. 따라서 예측오차를 수용 할 수 있는 안전 마진 상수를 이용한 대안을 제안하였다. 본 연구에서 제안한 선형 계획 모형을 통한 취수량 결정은 수위 모니터링을 위해 항시 작업자가 근무 할 필요가 없기 때문에 인건비 면에서도 많은 절약이 예측되어 총 비용 감축은 훨씬 더 많으리라 기대된다. Currently, the H purification plant determines the hourly water intake amount based on operator experience and skill. Therefore, inevitably, there are deviations among operators. While meeting time-varying demand and maintaining the proper water level in the clean water reservoir, the methodology for minimizing electricity cost, when dealing with different electricity rate time zones, is a very complicated problem, which is beyond an operator's capability. To solve this problem, a linear programming (LP) model is proposed, which can determine the optimal hourly water intake amount for minimizing the daily electricity cost. It is shown that an inaccurate estimate for the hourly water usage in the demand areas causes the water level constraint to be violated, which is the weak point of the proposed LP method. However, several examples with real-field data show that we can practically and safely solve this problem with safety margins. It is also shown that the safety margin method still works effectively whether the estimate is accurate or not. The operators need not attend the site at all times under the proposed LP method, and we can additionally expect reductions in labor costs.