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서영범(Yung Bum Seo),정재권(Jae Gwon Jung),이영호(Young Ho Lee),성용주(Yong Ju Sung) 한국펄프·종이공학회 2014 펄프.종이기술 Vol.46 No.6
The increase of wet web solid content in wet pressing will save drying energy greatly. We applied wood flours as spacers to increase the old corrugated container (OCC) solid contents in wet pressing. The mixed furnish of OCC and wood flours of 3-5% (wt/wt) increased bulk and drainage rate, and by increasing wet pressing pressure, its solid content started to be higher than 100% OCC furnish at more than 50% solid content level. Addition of cationic starch and drainage aid to the mixed furnish increased solid content further up to around 2%. Cationic starch addition compensated or exceeded the loss of tensile and compressive strength caused by the addition of wood flour, but drainage aid did not. Cationic starch also improved the stretch of the OCC, which could mitigate cracking at folding in boxboard.
백판지의 휨강성 증대를 위한 목질섬유의 이용 (2) 오존처리
서영범(Yung Bum Seo),김현준(Hyun Jun Kim) 한국펄프·종이공학회 2015 펄프.종이기술 Vol.47 No.1
Wood fibers for medium density fiberboard (MDF) was used in the filler layer of the white duplex board for increasing thickness and bulk of the board. The MDF fibers were treated with ozone (3% based on dry weight of the fibers), and mixed together with OCC (old corrugated container) to form paper. Ozone-treated MDF fibers gave high bulk, high tensile strength, high internal bond and fast drainage to the furnish mixed with OCC. It was shown that there were possibilities to reduced basis weight of the filler layer without loss of thickness, stiffness, and tensile strength. Furthermore, it showed the possibility to develop a new kind of board product that has high stiffness as well as high strength properties with light basis weight by application of the ozone-treated MDF fibers.
개질처리된 목질계 스페이서의 산업용지 생산현장 적용평가
서영범(Yung Bum Seo),윤도현(Doh-Hyun Yoon),성용주(Yong Joo Sung),권완오(Wan-Oh Gwon),김진두(Jin-doo Kim) 한국펄프·종이공학회 2015 펄프.종이기술 Vol.47 No.5
The reduction of the energy consumption in papermaking process become more important issue because of the regulation of green house gas (GHG) emission. Since more than half of energy for papermaking process is consumed during drying process, the increase of the drying efficiency would be very important solution for saving energy and reduction of GHG emission. The improvement of drying efficiency could be very difficult for the liner board mill because the liner board are usually made of recycled paper, OCC (old corrugated container). The short fiber and fines originated the OCC lead to compact sheet structure and delay the water flow out during wet pressing process and drying process. The application of lignocellulose spacer could provide more loose wet sheet structure and result in the higher drainage rate and the improved drying efficiency. In this study, the effects of the application of lignocellulose spacer to the liner board mill were evaluated based on the mill trial. In order to overcome the common disadvantage of the spacer, the loss of strength properties, the spacer was pretreated with amphoteric polyelectrolyte during mill trial. The results showed the application of pretreated spacer improved the drying efficiency by reducing steam consumption. And the loss in the strength properties by the spacer could be supplemented by the pretreatment.
고충전 인쇄용지 제조를 위한 중질 탄산칼슘 전처리 기술의 안정성에 관한 연구
서영범 ( Yung Bum Seo ),최진성 ( Jin Sung Choi ),지성길 ( Sung Gil Ji ) 한국화학공학회 2017 Korean Chemical Engineering Research(HWAHAK KONGHA Vol.55 No.1
인쇄용지에 탄산칼슘을 많이 넣을수록, 즉 고충전 인쇄용지를 만들수록 펄프섬유의 사용량이 줄어들고, 건조비용이 감소함으로 생산비는 절감되며, 온실가스의 배출량도 적어지게 된다. 현재까지 고충전 인쇄용지는 주로 중질탄산칼슘(GCC. ground calcium carbonate)에 기능성고분자를 첨가하여 적절한 크기로 선응집(pre-flocculation)시켜 사용함으로서 기존의 인쇄용지 제조방법에 비해 고충전시에도 인쇄용지의 중요한 특성들인 인장강도의 저하를 줄이고, 평활도를 유지시켜왔다. 하지만 GCC의 선응집체는 만들어진 후 사용하기까지 시간이 지체되면 그 크기와 성질이 변하는 불안정성을 보였다. 본 연구에서는 GCC의 선응집기술을 개량하여 선응집된 GCC사이에 탄산칼슘을 화학적으로 새로 생성시켜 GCC간에 연결을 시도하였으며, 그 결과 안정성이 높은 선응집체가 형성되었고, 이를 HCC (hybrid calcium carbonate)로 명명하였다. HCC는 GCC 선응집체와 같이 종이의 강도를 높이고, 평활도를 유지시켰으며, GCC 선응집체의 단점인 벌크의 저하를 역전시켜 높은 벌크를 형성시키는 장점을 보였다. More addition of calcium carbonate in printing paper allows savings of the wood fibers and the drying energy. Pre-flocculation of GCC (ground calcium carbonate) using functional polymers was known as the best available technology to make high loaded paper until now, and it allowed less reduction of the paper essential properties such as tensile strength and smoothness at higher GCC content. However, pre-flocculated GCC became unstable in size under the continued agitation in the mill. Therefore, pre-flocculation method was modified in such a way that the in-situ cal-cium carbonate was formed between the GCC particles of the pre-flocculated GCC, and the resultant became more sta-ble in size, which we named as HCC (hybrid calcium carbonate). HCC turned out to make high tensile strength and smoothness as much as the pre-flocculated GCC and gave much better size stability against stirring. Furthermore, HCC gave high bulk that pre-flocculation could not make.
서영범(Yung Bum Seo),김현준(Hyun Jun Kim) 한국펄프·종이공학회 2014 펄프.종이기술 Vol.46 No.6
Wood fibers for medium density fiberboard (MDF) was used in the filler layer of the white duplex board for increasing thickness and bulk of the board. The MDF fibers and the old corrugated container (OCC) furnish were refined, and mixed together to form paperboard. At optimum mixing ratios and refining degrees, stiffness and tensile strength of the MDF fiber-containing board were higher than those of the board with 100% OCC. It was found that there was possibility to reduced basis weight of the filler layer down to 90% of the all OCC furnish by judicious selection of the mixing ratio and the refining method of the MDF fibers. Drainage rate increase and potential drying energy savings were additional benefits.